Abstract: In a method for producing a cooling plate, a workpiece in the form of a flat material blank with uniform material thickness is precisely centered in a tool. A substantially radially extending flat peripheral edge of the workpiece is formed by an outer punch of the tool, as the workpiece is held down by an inner punch of the tool and the outer punch is pressed against the peripheral edge to thereby reduce the material thickness of the peripheral edge. Pins are formed on a coolant-swept effective surface of a base of the workpiece by the inner punch through pressing in cooperation with pin forming openings of the tool as the outer punch is held down, such that the pins protrude approximately perpendicular beyond the base and are surrounded by the peripheral edge.

Abstract: In a method for the production of a cooling plate from a material having thermal conductivity, a workpiece in the form of a flat material blank with uniform material thickness is placed into a tool. The workpiece is pressed in a first stage by an inner punch of the tool to form in cooperation with pin forming openings of the tool pins upon an effective surface swept by the coolant, as the workpiece is held down by an outer punch of the tool, such that the pins protrude approximately perpendicular over a base area of the workpiece. In a second stage, the workpiece is pressed by the outer punch such as to form an essentially radially extending, flat peripheral edge of reduced material thickness in surrounding relation to the pins, as the workpiece with the formed pins is held down by the inner punch of the tool.

Abstract: In a method for the production of a cooling plate from a material having thermal conductivity, a workpiece in the form of a flat material blank with uniform material thickness is placed into a tool. The workpiece is pressed in a first stage by an inner punch of the tool to form in cooperation with pin forming openings of the tool pins upon an effective surface swept by the coolant, as the workpiece is held down by an outer punch of the tool, such that the pins protrude approximately perpendicular over a base area of the workpiece. In a second stage, the workpiece is pressed by the outer punch such as to form an essentially radially extending, flat peripheral edge of reduced material thickness in surrounding relation to the pins, as the workpiece with the formed pins is held down by the inner punch of the tool.

Abstract: In a method for producing a cooling plate, a workpiece in the form of a flat material blank with uniform material thickness is precisely centered in a tool. A substantially radially extending flat peripheral edge of the workpiece is formed by an outer punch of the tool, as the workpiece is held down by an inner punch of the tool and the outer punch is pressed against the peripheral edge to thereby reduce the material thickness of the peripheral edge. Pins are formed on a coolant-swept effective surface of a base of the workpiece by the inner punch through pressing in cooperation with pin forming openings of the tool as the outer punch is held down, such that the pins protrude approximately perpendicular beyond the base and are surrounded by the peripheral edge.

Abstract: A resistance welding electrode includes a shaft-shaped holder and an electrode part in the form of an electrode cap or a pin electrode which are non-positively connected via tapered surfaces. Furthermore, cooling bores are also present. In such a resistance welding electrode the tapered cone angle is in a region of about 1 degree to 3 degrees and the holder and the electrode part are connected such that the holder and the electrode part are further in axial contact with each other via a radial surface contact, and the edge of the electrode part facing the holder is restrained in an associated reception recess on the holder side by means of reduction.

Abstract: The invention relates to a resistance welding electrode (1) having a shaft-shaped holder (2) and an electrode part (3; 3?) in the form of an electrode cap (5) or a pin electrode (7) which are non-positively connected via tapered surfaces. Furthermore, cooling bores (9) are also present. In such a resistance welding electrode (1) the tapered cone angle is in a region of about 1 degree to 3 degrees and the holder (2) and the electrode part (3; 31) are connected such that the holder (2) and the electrode part (3; 3?) are further in axial contact with each other via a radial surface contact (6), and the edge (15) of the electrode part (3; 3?) facing the holder is restrained in an associated reception recess (16) on the holder side by means of reduction.

Abstract: A process for manufacturing collectors, in particular flat collectors for electric machines. The individual connection elements (2) are at first directly shaped by crowding in a substantially non-machined raw conductive material (1) with their final contour and size and in their final ductile state. For that purpose, a warm forming process is used. The raw material (1) is warmed before the connection elements (2) are formed so that it does not significantly consolidate while the connection elements (2) are formed by crowding, and forming is then carried out in the warm state. In addition, a pot-shaped blank (3) may be shaped, preferably in a cold forming step, for example with inner shaped anchoring elements (6) for an insulating lining. Recesses (9) may be shaped by crowding on the cylindrical envelope (4) of the pot-shaped blank (3). These recesses are associated to the segment divisions and extend almost down to the bottom (5) of the pot-shaped blank (3).

Abstract: To permit use of asbestos-free insulating material in the manufacture of commutators, while insuring reliable retention of the commutator segments, the commutator segments are formed with projecting leg portions which are embedded in the insulating body, a first leg portion being formed with a projection which extends circumferentially towards the second leg portion of a neighboring segment and overlaps, at least in part, the neighboring segments and forms therewith an interlocking fit, interlocking at least in radial direction, the interlocking fit leaving a gap between the first leg portion of one segment and the neighboring segment to provide for insulation between the segments.