Abstract: A method of correcting for malfunctioning ink ejection elements in a printing system comprising the step of (a) obtaining a standard printmask; (b) assigning to at least two ink ejection elements a probability that each of such at least two ink ejection element will work properly; (d) attempting to modify the standard printmask by replacing ink ejection elements having a certain probability to work properly with different ink ejection elements having a bigger probability to work properly, to create a modified printmask.

Abstract: A replaceable inkjet printhead cleaner service station system has separate replaceable cleaning units for each printhead in an inkjet printing mechanism, which has a pallet that moves the cleaning units translationally to service the printheads. Each cleaning unit has a printhead wiper, a printhead snout wiper, a capping system, a spittoon, and optionally, an ink solvent application system. The application system has a reservoir body impregnated with an ink solvent, and a solvent distribution member including a unitary applicator wick having a ramped portion located to apply the ink solvent to the printhead when an edge of the printhead is brought into contact with the wick. A wick support spring is preloaded to supply a substantially consistent amount of ink solvent to the printhead, regardless of vertical spacing or tolerance variations therebetween. A method is provided for cleaning an inkjet printhead, along with a printing mechanism employing such a system.

Abstract: A printer apparatus and method of actuating a fluid pump in a printer to deliver fluid to an ink jet printhead without removing the printhead from a printhead carriage particularly useful for priming inkjet printheads using an air displacement pump to deliver air under positive pressure to the printheads. The pump is located proximate a service station on the printer and is automatically actuated by movement of the carriage to service station. The pump may be arcuately positionable to align the pump with a selected one of air passageways provided in a printhead holddown cover on the printhead carriage. Algorithms are provided for locating the precise position of the pump outlet along the carriage scan axis relative to its intended design location and for arcuately positioning the pump relative to the carriage to engage the pump outlet with a selected one of conduits in the carriage connected to each printhead.

Abstract: Service station components for interacting with one type of printhead are located to be aligned in operative position only in a first servicing mode, and service station components for interacting with another type of printhead are differently located to be aligned in operative position only in a second servicing mode. This allows for different servicing schemes of two or more modes to be applied based on the individual characteristics of the ink and/or nozzle plates employed in inkjet printheads. In some instances, an individual printhead can be serviced in more than one servicing mode. In a preferred embodiment, replaceable service station units are provided for each different printhead.

Abstract: A printhead carriage for an ink jet printer having a plurality of printhead stalls therein and a printhead holddown cover having spring biased printhead holddown plungers on the underside of the cover and equal volume fluid passageways in the cover for conducting fluid from fluid inlets on said cover exposed to atmosphere to printheads in the stalls. An arcuately moveable air pump is engageable with one of a number of arcuately positioned inlets to the passageways in the carriage cover to enable a single pump to selectively apply positive pressure to prime each of the printheads in a desired sequence.

Abstract: A replaceable inkjet printhead cleaner service station system has separate replaceable cleaning units for each printhead in an inkjet printing mechanism, which has a pallet that moves the cleaning units translationally to service the printheads. Each cleaning unit has a printhead wiper, a printhead snout wiper, a capping system, a spittoon, and an ink solvent application system, all supported by a base. The snout wiper cleans ink residue from a non-ink-ejecting snout portion of an inkjet printhead cartridge installed in the printing mechanism. The snout wiper is supported by the base for movement between a rest position and a wiping position to wipe ink residue from the cartridge snout portion through motion of the cartridge while the base remains stationary at the wiping position. A method is provided for cleaning an inkjet printhead, along with an inkjet printing mechanism employing such a snout wiping system.

Abstract: A replaceable inkjet printhead cleaner service station system has separate replaceable cleaning units for each printhead in an inkjet printing mechanism, which has a pallet that moves the cleaning units translationally to service the printheads. Each cleaning unit has a printhead wiper, a printhead snout wiper, a capping system, a spittoon, and optionally, an ink solvent application system. A service station pallet moves a replaceable base between rest and sealing positions, with the base defining a cam surface. A sled has a cam follower that rides along the cam surface, with the sled supporting a cap lip. An activation wall extends from the sled to engage the printhead and move the sled along the cam surface to the sealing position through linear motion of the pallet while the printhead remains stationary. A method is provided for sealing an inkjet printhead, along with a printing mechanism employing such a capping system.