Abstract: A formed film that may be used in an absorbent article. The formed film includes a plurality of wavy ridges extending generally in a machine direction. The plurality of wavy ridges form a repeating pattern of peaks and valleys. A plurality of gathering pockets are in between adjacent wavy ridges and have an apertured bottom surface offset from top surfaces of the wavy ridges in a z-direction. Each of the gathering pockets has a length in the machine direction greater than a width in a cross direction, orthogonal to the machine direction.

Abstract: An apparatus for manufacturing a formed film includes a first forming station configured to receive a polymer web and a second forming station configured to receive the polymer web from the first forming station after the polymer web has been apertured. The first forming station has a first forming structure with a plurality of first openings configured to form a plurality of apertures in the polymer web. The second forming station includes a second forming structure with a plurality of second openings and an overlying pattern configured to form raised areas in the polymer web to create a three-dimensional formed film.

Abstract: A formed film includes a first surface generally located in a first plane, a second surface generally located in a second plane parallel to and spaced from the first plane, and a third surface generally located in a third plane parallel to and spaced from the first plane and the second plane, in between the first plane and the second plane. A porous structure extends between the second surface and the third surface. A plurality of raised areas have sidewalls that extend between the first surface and the third surface, and top portions that define the first surface. The plurality of sidewalls, the porous structure, and the first plane define a plurality of gathering volumes.

Abstract: A formed film includes a first surface generally located in a first plane, a second surface generally located in a second plane parallel to and spaced from the first plane, and a third surface generally located in a third plane parallel to and spaced from the first plane and the second plane, in between the first plane and the second plane. A porous structure extends between the second surface and the third surface. A plurality of raised areas have sidewalls that extend between the first surface and the third surface, and top portions that define the first surface. The plurality of sidewalls, the porous structure, and the first plane define a plurality of gathering volumes.

Abstract: An absorbent article having a topsheet, an intermediate layer, an absorbent core, and a backsheet, wherein the intermediate layer is formed of an apertured nonwoven. The intermediate layer may include stiffening means such as apertured film or an additional nonwoven layer.

Abstract: A method of making a composite intermediate layer by forming a resilient three dimensional apertured formed film; forming a nonwoven web of fibers; joining the nonwoven web with the apertured formed film; and aperturing the joined nonwoven web and formed film to create large scale apertures in the joined nonwoven web and formed film.

Abstract: An absorbent article having a topsheet, an intermediate layer, an absorbent core, and a backsheet, wherein the intermediate layer is formed of an apertured nonwoven. The intermediate layer may include stiffening means such as apertured film or an additional nonwoven layer.

Abstract: An absorbent article having a topsheet, an intermediate layer, an absorbent core, and a backsheet, wherein the intermediate layer is formed of an apertured nonwoven. The intermediate layer may include stiffening means such as apertured film or an additional nonwoven layer.

Abstract: An absorbent article has a body facing side which is positioned against the users body. The absorbent article is made of, at least, a backsheet, an absorbent core, and a composite topsheet. The backsheet is opposite the body facing side. The absorbent core is between the backsheet and the body facing side. The composite topsheet is between the absorbent core and the body facing side. The composite topsheet includes a resilient three dimensional apertured formed film, a nonwoven web small scale apertures, and large scale apertures. The formed film is between the absorbent core and the body facing side. The formed film has a male side and a female side opposite the male side, and small scale apertures with a mesh count. The nonwoven web of fibers is between the formed film and the body facing side of the absorbent article. The large scale apertures extend through the nonwoven web and the formed film. The large scale apertures have a mesh count which is less than the mesh count of the small scale apertures.

Abstract: An absorbent article has a body facing side which is positioned against the users body. The absorbent article is made of, at least, a backsheet, an absorbent core, and a composite topsheet. The backsheet is opposite the body facing side. The absorbent core is between the backsheet and the body facing side. The composite topsheet is between the absorbent core and the body facing side. The composite topsheet includes a resilient three dimensional apertured formed film, a nonwoven web small scale apertures, and large scale apertures. The formed film is between the absorbent core and the body facing side. The formed film has a male side and a female side opposite the male side, and small scale apertures with a mesh count. The nonwoven web of fibers is between the formed film and the body facing side of the absorbent article. The large scale apertures extend through the nonwoven web and the formed film. The large scale apertures have a mesh count which is less than the mesh count of the small scale apertures.

Abstract: An absorbent article has a body facing side and a back side opposite the body facing side. The back side has an outer surface. The absorbent article is made up of a topsheet on the body facing side, an absorbent core between the body facing side and the back side, and a composite back sheet on the back side. The composite backsheet is made up of an apertured formed film, a meltblown layer and a wear prevention means. The apertured formed film has a male side and an opposite female side. The male side of the apertured formed film faces the absorbent core and the female side has a surface area. The meltblown layer is bonded to the female side of the formed film over more than 50% of the surface area of the female side of the formed film. The wear prevention means is on the outer surface of the back side of the absorbent article for preventing wear of the meltblown layer.