Abstract: Processes for activating precious metal-containing catalysts. The processes can decrease the amount of high purity hydrogen required for starting up a catalytic conversion process such as transalkylation of heavy aromatics, without detrimental impact to the metal activity. The processes can include a low temperature treatment step with a high purity first gas, such as hydrogen generated by electrolysis and/or reformer hydrogen diluted with high purity inert gas, and a high temperature treatment step with a low purity second gas such as the reformer hydrogen. Also, the processes can include mixing a hydrogen gas of high or low purity with a high purity inert gas to form a gas mixture with a proportion of hydrogen no less than 2% and a reduced carbon monoxide concentration relative to the low purity hydrogen, and contacting the catalyst with the gas mixture.

Abstract: A stator-type mixing device is used as a mixing device between fixed catalyst beds in a reactor. The mixing device includes a plurality of blades or surfaces arranged around a central hub. The blades are arranged at an angle relative to vertical so that a fluid cannot pass vertically through the mixing device without contacting at least one blade or surface. The blades or surfaces allow the stator-type mixing device to span the full cross-sectional surface area of the reactor, so that concentration of liquids in a localized portion of the reactor cross-sectional area is reduced or minimized. For reactors where at least part of the process fluid is a liquid under reaction conditions, a distributor tray can be included below the stator-type mixing device.

Abstract: A structure and method are provided for adding a catalyst bed platform to an existing reactor without welding to the structural portion of the reactor walls. The structure is constructed from components that can be passed through an existing opening in a reactor. The structure allows a catalyst bed in an existing reactor to be divided into catalyst beds with a reduced length to diameter ratio.

Abstract: A stator-type mixing device is used as a mixing device between fixed catalyst beds in a reactor. The mixing device includes a plurality of blades or surfaces arranged around a central hub. The blades are arranged at an angle relative to vertical so that a fluid cannot pass vertically through the mixing device without contacting at least one blade or surface. The blades or surfaces allow the stator-type mixing device to span the full cross-sectional surface area of the reactor, so that concentration of liquids in a localized portion of the reactor cross-sectional area is reduced or minimized. For reactors where at least part of the process fluid is a liquid under reaction conditions, a distributor tray can be included below the stator-type mixing device.

Abstract: A modular catalyst bed support can be used to increase the number of catalyst beds available in a reactor. The modular catalyst bed support can include a lattice with a plurality of lattice openings and modules inserted into the lattice openings. The modular catalyst bed support can rest on top of an underlying catalyst bed, which can reduce or eliminate the need for attachment of the modular catalyst bed support to the walls of the reactor.

Abstract: Methods, devices and processes for effectively loading catalysts into reactor vessels. In particular methods, devices and processes for effectively loading catalysts into fixed bed reactors utilizing inducted vibrational energy to improve catalyst loading performance, thereby resulting in improved flow distribution through the catalyst beds at designed operating conditions. The methods herein are particularly effectively for improving the performance of new or existing catalyst bed configurations of vertically-oriented two-phase hydroprocessing fixed bed reactors.

Abstract: A modular catalyst bed support can be used to increase the number of catalyst beds available in a reactor. The modular catalyst bed support can include a lattice with a plurality of lattice openings and modules inserted into the lattice openings. The modular catalyst bed support can rest on top of an underlying catalyst bed, which can reduce or eliminate the need for attachment of the modular catalyst bed support to the walls of the reactor.

Abstract: A structure and method are provided for adding a catalyst bed platform to an existing reactor without welding to the structural portion of the reactor walls. The structure is constructed from components that can be passed through an existing opening in a reactor. The structure allows a catalyst bed in an existing reactor to be divided into catalyst beds with a reduced length to diameter ratio.