Abstract: Processes for making propylene-based copolymers having broad molecular weight distributions and broad comonomer distributions using a single tubular reactor. Processes for making a propylene-based copolymer can include introducing propylene and at least one other olefin comonomer to a tubular reactor to produce a propylene-based copolymer having a broad comonomer distribution, a Mw of about 10 kg/mol to about 2.000 kg/mol, and a MWD of about 2.0 to about 10.0. The tubular reactor can include one or more heat exchanger elements, preferably a spiral heat exchanger. Propylene-based copolymer compositions can include propylene derived units and at least one other comonomer derived units, wherein the copolymer compositions have a broad comonomer distribution, a Mw of about 10 kg/mol to about 2.000 kg/mol, and a MWD of about 2.0 to about 10.0. Such compositions can have broad orthogonal comonomer distributions.

Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (l/min) as measured by an Elastocon stress relaxation instrument.

Abstract: A flexible conduit used for transportation of hydrocarbon fluids for off-shore and on-shore oil and gas applications includes an inner pressure sheath, at least one reinforcing layer at least partially disposed around the pressure sheath, an outer protective sheath at least partially disposed around the at least one reinforcing layer, and optionally a thermally insulating layer disposed between the at least one reinforcing layer and the outer protective sheath. At least one of the inner pressure sheath, outer protective sheath, and the thermally insulating layer is manufactured using a thermoplastic blend (TPB) composition. The TPB compositions disclosed herein are useful for the formation of at least one polymer layer of the thermoplastic umbilical hoses used for transportation of hydrocarbon fluids.

Abstract: A conduit, particularly flexible conduit comprises an inner tubular housing, at least one reinforcing layer at least partially disposed around the inner housing, an outer protective sheath at least partially disposed around the at least one reinforcing layer, and optionally a thermally insulating layer disposed between the at least one reinforcing layer and the outer protective sheath. At least one of the outer protective sheath and the thermally insulating layer comprises a thermoplastic vulcanizate composition.

Abstract: A spoolable pipe (100) comprising: a barrier layer (104) formed around a longitudinal axis of the pipe; a reinforcing layer (105) disposed around the barrier layer comprising a fiber material; and an outer layer (110), wherein at least one of the reinforcing layer (105) and the outer layer (110) comprises a thermoplastic elastomer (TPE) composition comprising a thermoplastic matrix and a rubber phase dispersed in the thermoplastic matrix and having a thermal conductivity of about 0.2 W/m-K or less.

Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

Abstract: Polyethylene compositions described herein have a density from about 0.900 g/cm3 to about 0.950 g/cm3, a MI (I2, 190° C., 2.16 kg) from about 0.1 g/10 min to about 10 g/10 min, an MIR (I21/I2) from about 25 to about 80, an Mz greater than or equal to about 150,000 g/mol, and either an Mz/Mn ratio greater than or equal to about 8.0, an Mz/Mw ratio greater than or equal to about 2.4, or an (I2*Mz/Mn) from about 3 to about 100. The polyethylene compositions are useful in wire and cable, tape, and filament applications, and could be produced using a gas phase or slurry phase, preferably gas phase, polymerization process.

Abstract: The present disclosure provides compositions comprising propylene-based elastomer, articles thereof, and methods thereof. In at least one embodiment, a composition includes a propylene-based elastomer having an Mw of about 300,000 g/mol to about 600,000 g/mol and a melt flow rate of less than about 3 g/10 min, according to ASTM D-1238 (2.16 kg weight @ 230° C.). The composition includes a thermoplastic resin. In at least one embodiment, a roofing material includes a membrane. The membrane includes a composition. The composition includes a propylene-based elastomer having an Mw of about 300,000 g/mol to about 600,000 g/mol and a melt flow rate of less than about 3 g/10 min, according to ASTM D-1238 (2.16 kg weight @ 230° C.). The roofing material further includes a base material adhered to the membrane or affixed to the membrane.

Abstract: Provided herein are polyethylene compositions suitable in the fabrication of PE-RT pipes for use in cold and hot water plumbing in accordance with ISO 22391-2, and processes for making the same.

Abstract: Thermoplastic vulcanizate compositions and articles exhibiting superior elastomeric performance and adhesive properties, and methods of making same are characterized by comprising a thermoplastic phase and a rubber phase. The thermoplastic phase comprises a thermoplastic polyolefin, and the rubber phase comprises an amorphous propylene-ethylene copolymer having: a Mn of from 20 kg/mol to 3,000 kg/mol, a Mw/Mn of 10.0 or lower, an ethylene percentage by weight of from about 2 wt. % to about 50 wt. %, a diene percentage by weight of from about 0 wt. % to about 21 wt. % and a heat of fusion of less than 5 J/g.

Abstract: The present disclosure relates to a thermoplastic vulcanizate including a polypropylene and a copolymer. The copolymer may have an ethylene content, a propylene content, and an a, ?,?-diene content. The thermoplastic vulcanizate has a shore hardness of about 20 Shore A or greater. Alternatively, a thermoplastic vulcanizate may include a polypropylene and an elastomeric polymer and have a shore hardness of about 50 MPa or greater, a tensile strength at yield of about 18 MPa or greater, and an oil swell of about 15% weight gain or less. Additionally, the present disclosure relates to processes for producing thermoplastic vulcanizates. A process may include introducing a catalyst and propylene to a first reactor to form a first polymer, and introducing the first polymer, ethylene, at least one ?,?-diene, and optionally additional propylene to a second reactor to form an impact copolymer. The process may further include crosslinking the impact copolymer.

Abstract: In an embodiment is provided a composition having a thermal conductivity of less than 0.2 W/m-K, the composition including a rubber and a thermoplastic olefin. In another embodiment is provided an insulated high-temperature transport conduit that includes a continuous steel pipe comprising one or more pipe sections, wherein the steel pipe has an outer surface and an inner surface; and a first thermal insulation layer disposed over the outer surface of the steel pipe, wherein the first thermal insulation layer comprises a composition having a thermal conductivity of less than 0.2 W/m-K, the composition comprising a rubber and a thermoplastic olefin.

Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (l/min) as measured by an Elastocon stress relaxation instrument.

Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

Abstract: Profiles or articles such as automotive seals (e.g., door seals and trunk seals) formed with foamed TPVs can comprise a thermoplastic polyolefin (e.g., polypropylene) and an ethylene-a-olefin-diene terpolymer, which imparts improved elastic properties. The sealing profile can comprise a foamed thermoplastic vulcanizate composition comprising a thermoplastic polyolefin and an ethylene-a-olefin-diene terpolymer elastomer, wherein the ethylene-a-olefin-diene terpolymer elastomer has a weight-average molecular weight Mw of from 200,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater, wherein the foamed thermoplastic vulcanizate composition has a specific gravity of 0.2 to 0.9.

Abstract: In another embodiment, a TPV composition includes an ethylene based copolymer, a thermoplastic polyolefin, and one or more of an oil or a plasticizer. The ethylene based copolymer has an Mw of from 400,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 10 or less, and a g?vis of 0.7 or more. An amount of the one or more of an oil or a plasticizer in the TPV composition is from 10 parts by weight to 200 parts by weight per 100 parts by weight of the ethylene based copolymer, and the TPV composition has an extrusion surface roughness that is from 50 ?in to 120 ?in. In another embodiment is provided a method of forming a TPV composition. In another embodiment is provided a method of forming an article that includes a TPV composition. In another embodiment is provided an article that includes a TPV composition.

Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (1/min) as measured by an Elastocon stress relaxation instrument.

Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition includes a rubber, a thermoplastic polyolefin, and a polyhedral oligomeric silsesquioxane, wherein: a concentration of the rubber is from 10 wt % to 80 wt % based on a combined weight of the rubber and the thermoplastic polyolefin; a concentration of the thermoplastic polyolefin is from 20 wt % to 90 wt % based on the combined weight of the rubber and the thermoplastic polyolefin; and a concentration of the polyhedral oligomeric silsesquioxane is from 0.1 wt % to 20 wt % based on the total weight of the TPV composition. In another embodiment, a process for preparing a dynamically vulcanized thermoplastic vulcanizate composition includes melt processing under shear conditions at least one thermoplastic resin, at least one rubber, at least one curing agent, and at least one polyhedral oligomeric silsesquioxane; and forming a dynamically vulcanized thermoplastic vulcanizate composition. In another embodiment, a pipe is provided.

Abstract: A flexible pipe for transporting fluids in hydrocarbon production. The flexible pipe includes at least one layer comprised of a thermoplastic vulcanizate (TPV) composition. In one embodiment, the TPV composition further includes a cyclic olefin copolymer present in a range from 0.1 wt % to 30 wt % based upon a total weight of the TPV composition. In another embodiment, the TPV composition further includes a hydrocarbon resin present in a range from 0.1 wt % to 30 wt % based upon a total weight of the TPV composition. In another embodiment, the TPV composition further includes a slip agent present in a range from 0.1 wt % to 30 wt % based upon a total weight of the TPV composition. In another embodiment, the TPV composition further includes a silicon hydride reducing agent compound with at least two Si—H groups. In another embodiment, the TPV composition further includes a polyolefin based compatibilizer. In another embodiment, the TPV composition has an abrasion resistance of 75 mg/1000 cycle or less.