Patents by Inventor Antonios K. Doufas

Antonios K. Doufas has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11905401
    Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (l/min) as measured by an Elastocon stress relaxation instrument.
    Type: Grant
    Filed: April 25, 2022
    Date of Patent: February 20, 2024
    Assignee: Celanese International Corporation
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana Iyer, Eric P Jourdain, Michael J. Goncy, Kelly Kirkendall, Katya N. Reyna
  • Patent number: 11846371
    Abstract: A flexible conduit used for transportation of hydrocarbon fluids for off-shore and on-shore oil and gas applications includes an inner pressure sheath, at least one reinforcing layer at least partially disposed around the pressure sheath, an outer protective sheath at least partially disposed around the at least one reinforcing layer, and optionally a thermally insulating layer disposed between the at least one reinforcing layer and the outer protective sheath. At least one of the inner pressure sheath, outer protective sheath, and the thermally insulating layer is manufactured using a thermoplastic blend (TPB) composition. The TPB compositions disclosed herein are useful for the formation of at least one polymer layer of the thermoplastic umbilical hoses used for transportation of hydrocarbon fluids.
    Type: Grant
    Filed: September 10, 2019
    Date of Patent: December 19, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana Iyer, Michael J. Goncy, Andrew A. Takacs, Wanli Wang
  • Patent number: 11725098
    Abstract: A conduit, particularly flexible conduit comprises an inner tubular housing, at least one reinforcing layer at least partially disposed around the inner housing, an outer protective sheath at least partially disposed around the at least one reinforcing layer, and optionally a thermally insulating layer disposed between the at least one reinforcing layer and the outer protective sheath. At least one of the outer protective sheath and the thermally insulating layer comprises a thermoplastic vulcanizate composition.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: August 15, 2023
    Assignee: Celanese International Corporation
    Inventors: Andrew Takacs, Declan Noel Whelan, Antonios K. Doufas, Deborah Jean Davis, Robert Leslie Chidlow, Wanli Wang, Krishnan Anantha Narayana Iyer, Krassimir Iordanov Doynov, Xin Chen, Yuan-Ju Chen
  • Publication number: 20230133171
    Abstract: A spoolable pipe (100) comprising: a barrier layer (104) formed around a longitudinal axis of the pipe; a reinforcing layer (105) disposed around the barrier layer comprising a fiber material; and an outer layer (110), wherein at least one of the reinforcing layer (105) and the outer layer (110) comprises a thermoplastic elastomer (TPE) composition comprising a thermoplastic matrix and a rubber phase dispersed in the thermoplastic matrix and having a thermal conductivity of about 0.2 W/m-K or less.
    Type: Application
    Filed: March 16, 2021
    Publication date: May 4, 2023
    Inventors: Krishnan Anantha Narayana Iyer, Antonios K. Doufas, Wanli Wang, Warren P. Jones, Deborah J. Davis
  • Patent number: 11629245
    Abstract: Polyethylene compositions described herein have a density from about 0.900 g/cm3 to about 0.950 g/cm3, a MI (I2, 190° C., 2.16 kg) from about 0.1 g/10 min to about 10 g/10 min, an MIR (I21/I2) from about 25 to about 80, an Mz greater than or equal to about 150,000 g/mol, and either an Mz/Mn ratio greater than or equal to about 8.0, an Mz/Mw ratio greater than or equal to about 2.4, or an (I2*Mz/Mn) from about 3 to about 100. The polyethylene compositions are useful in wire and cable, tape, and filament applications, and could be produced using a gas phase or slurry phase, preferably gas phase, polymerization process.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: April 18, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Antonios K. Doufas, Giriprasath Gururajan, Adam Struppeck, Christopher S. Breiner
  • Patent number: 11629209
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: May 18, 2022
    Date of Patent: April 18, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20230097049
    Abstract: The present disclosure provides compositions comprising propylene-based elastomer, articles thereof, and methods thereof. In at least one embodiment, a composition includes a propylene-based elastomer having an Mw of about 300,000 g/mol to about 600,000 g/mol and a melt flow rate of less than about 3 g/10 min, according to ASTM D-1238 (2.16 kg weight @ 230° C.). The composition includes a thermoplastic resin. In at least one embodiment, a roofing material includes a membrane. The membrane includes a composition. The composition includes a propylene-based elastomer having an Mw of about 300,000 g/mol to about 600,000 g/mol and a melt flow rate of less than about 3 g/10 min, according to ASTM D-1238 (2.16 kg weight @ 230° C.). The roofing material further includes a base material adhered to the membrane or affixed to the membrane.
    Type: Application
    Filed: December 11, 2020
    Publication date: March 30, 2023
    Inventors: Rue Xie, Krishnan Arantha Narays and Iyer, Shanshan Zhang, Iverel Gerard E. Tumbaga, Ying Ying Sun, Antonios K. Doufas, Peijun Jiang, Jun Shi, Narayanaswami Dharmarajan
  • Patent number: 11479624
    Abstract: Provided herein are polyethylene compositions suitable in the fabrication of PE-RT pipes for use in cold and hot water plumbing in accordance with ISO 22391-2, and processes for making the same.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: October 25, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Donald A. Winesett, Haiqing Peng, Antonios K. Doufas
  • Publication number: 20220325086
    Abstract: Thermoplastic vulcanizate compositions and articles exhibiting superior elastomeric performance and adhesive properties, and methods of making same are characterized by comprising a thermoplastic phase and a rubber phase. The thermoplastic phase comprises a thermoplastic polyolefin, and the rubber phase comprises an amorphous propylene-ethylene copolymer having: a Mn of from 20 kg/mol to 3,000 kg/mol, a Mw/Mn of 10.0 or lower, an ethylene percentage by weight of from about 2 wt. % to about 50 wt. %, a diene percentage by weight of from about 0 wt. % to about 21 wt. % and a heat of fusion of less than 5 J/g.
    Type: Application
    Filed: August 26, 2020
    Publication date: October 13, 2022
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana Iyer, Edward J. Blok, Narayanaswami Dharmarajan, Zhifeng Bai, Keishla R. Rivera Dones, Ron Walker, Sudhin Datta
  • Publication number: 20220306849
    Abstract: The present disclosure relates to a thermoplastic vulcanizate including a polypropylene and a copolymer. The copolymer may have an ethylene content, a propylene content, and an a, ?,?-diene content. The thermoplastic vulcanizate has a shore hardness of about 20 Shore A or greater. Alternatively, a thermoplastic vulcanizate may include a polypropylene and an elastomeric polymer and have a shore hardness of about 50 MPa or greater, a tensile strength at yield of about 18 MPa or greater, and an oil swell of about 15% weight gain or less. Additionally, the present disclosure relates to processes for producing thermoplastic vulcanizates. A process may include introducing a catalyst and propylene to a first reactor to form a first polymer, and introducing the first polymer, ethylene, at least one ?,?-diene, and optionally additional propylene to a second reactor to form an impact copolymer. The process may further include crosslinking the impact copolymer.
    Type: Application
    Filed: October 13, 2020
    Publication date: September 29, 2022
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana Iyer, Zerong Lin, Ranadip Ganguly
  • Publication number: 20220299154
    Abstract: In an embodiment is provided a composition having a thermal conductivity of less than 0.2 W/m-K, the composition including a rubber and a thermoplastic olefin. In another embodiment is provided an insulated high-temperature transport conduit that includes a continuous steel pipe comprising one or more pipe sections, wherein the steel pipe has an outer surface and an inner surface; and a first thermal insulation layer disposed over the outer surface of the steel pipe, wherein the first thermal insulation layer comprises a composition having a thermal conductivity of less than 0.2 W/m-K, the composition comprising a rubber and a thermoplastic olefin.
    Type: Application
    Filed: August 14, 2020
    Publication date: September 22, 2022
    Inventors: Krishnan Anantha Narayana Iyer, Antonios K. Doufas, Anthony J. Dias, Deborah J. Davis, Warren P. Jones, Wanli Wang, Krassimir I. Doynov, Gregory R. Ruschau, Sunny Jacob
  • Publication number: 20220289883
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 15, 2022
    Inventors: Rohan A. HULE, Antonios K. DOUFAS, Derek W. THURMAN, Crisita Carmen H. ATIENZA, Matthew W. HOLTCAMP, David F. SANDERS, Matthew S. BEDOYA
  • Publication number: 20220251362
    Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (l/min) as measured by an Elastocon stress relaxation instrument.
    Type: Application
    Filed: April 25, 2022
    Publication date: August 11, 2022
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana Iyer, Eric P. Jourdain, Michael J. Goncy, Kelly Kirkendall, Katya N. Reyna
  • Patent number: 11370860
    Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: June 28, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
  • Publication number: 20220177684
    Abstract: Profiles or articles such as automotive seals (e.g., door seals and trunk seals) formed with foamed TPVs can comprise a thermoplastic polyolefin (e.g., polypropylene) and an ethylene-a-olefin-diene terpolymer, which imparts improved elastic properties. The sealing profile can comprise a foamed thermoplastic vulcanizate composition comprising a thermoplastic polyolefin and an ethylene-a-olefin-diene terpolymer elastomer, wherein the ethylene-a-olefin-diene terpolymer elastomer has a weight-average molecular weight Mw of from 200,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater, wherein the foamed thermoplastic vulcanizate composition has a specific gravity of 0.2 to 0.9.
    Type: Application
    Filed: June 12, 2020
    Publication date: June 9, 2022
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana lyer, Khodabakhsh Irani, Eric P. Jourdain
  • Publication number: 20220177685
    Abstract: In another embodiment, a TPV composition includes an ethylene based copolymer, a thermoplastic polyolefin, and one or more of an oil or a plasticizer. The ethylene based copolymer has an Mw of from 400,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 10 or less, and a g?vis of 0.7 or more. An amount of the one or more of an oil or a plasticizer in the TPV composition is from 10 parts by weight to 200 parts by weight per 100 parts by weight of the ethylene based copolymer, and the TPV composition has an extrusion surface roughness that is from 50 ?in to 120 ?in. In another embodiment is provided a method of forming a TPV composition. In another embodiment is provided a method of forming an article that includes a TPV composition. In another embodiment is provided an article that includes a TPV composition.
    Type: Application
    Filed: June 19, 2020
    Publication date: June 9, 2022
    Inventors: Krishnan Anantha Narayana Iyer, Antonios K. Doufas, Michael J. Goncy, Eric P. Jourdain
  • Patent number: 11312847
    Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (1/min) as measured by an Elastocon stress relaxation instrument.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: April 26, 2022
    Assignee: Celanese International Corporation
    Inventors: Antonios K. Doufas, Krishnan Anantha Narayana Iyer, Eric P. Jourdain, Michael J. Goncy, Kelly Kirkendall, Katya N. Reyna
  • Publication number: 20220112364
    Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition includes a rubber, a thermoplastic polyolefin, and a polyhedral oligomeric silsesquioxane, wherein: a concentration of the rubber is from 10 wt % to 80 wt % based on a combined weight of the rubber and the thermoplastic polyolefin; a concentration of the thermoplastic polyolefin is from 20 wt % to 90 wt % based on the combined weight of the rubber and the thermoplastic polyolefin; and a concentration of the polyhedral oligomeric silsesquioxane is from 0.1 wt % to 20 wt % based on the total weight of the TPV composition. In another embodiment, a process for preparing a dynamically vulcanized thermoplastic vulcanizate composition includes melt processing under shear conditions at least one thermoplastic resin, at least one rubber, at least one curing agent, and at least one polyhedral oligomeric silsesquioxane; and forming a dynamically vulcanized thermoplastic vulcanizate composition. In another embodiment, a pipe is provided.
    Type: Application
    Filed: March 23, 2020
    Publication date: April 14, 2022
    Inventors: Krishnan Anantha Narayana Iyer, Antonios K. Doufas, Anthony J. Dias
  • Publication number: 20220112362
    Abstract: A flexible pipe for transporting fluids in hydrocarbon production. The flexible pipe includes at least one layer comprised of a thermoplastic vulcanizate (TPV) composition. In one embodiment, the TPV composition further includes a cyclic olefin copolymer present in a range from 0.1 wt % to 30 wt % based upon a total weight of the TPV composition. In another embodiment, the TPV composition further includes a hydrocarbon resin present in a range from 0.1 wt % to 30 wt % based upon a total weight of the TPV composition. In another embodiment, the TPV composition further includes a slip agent present in a range from 0.1 wt % to 30 wt % based upon a total weight of the TPV composition. In another embodiment, the TPV composition further includes a silicon hydride reducing agent compound with at least two Si—H groups. In another embodiment, the TPV composition further includes a polyolefin based compatibilizer. In another embodiment, the TPV composition has an abrasion resistance of 75 mg/1000 cycle or less.
    Type: Application
    Filed: September 9, 2019
    Publication date: April 14, 2022
    Inventors: Krishnan Anantha Narayana Iyer, Antonios K. Doufas, Anthony J. Dias, Andrew A. Takacs
  • Patent number: 11302459
    Abstract: A bimodal polyethylene is provided. The bimodal polyethylene may include a high molecular weight portion having a weight average molecular weight (Mw) of 100,000 g/mol to 1,000,000 g/mol and a low molecular weight portion having a Mw of 10,000 g/mol to 80,000 g/mol. Polymer extrudates, such as cable-coatings and/or wire-coatings and films, including the bimodal polyethylene as well as methods of making the polymer extrudates are also provided.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: April 12, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Antonios K. Doufas, James M. Farley, Bruce J. Savatsky, Richard E. Pequeno, Giriprasath Gururajan, Nicolas M. De Ketelaere