Abstract: Disclosed herein are aspects of methods, systems, and devices forming fuel cell sub-assemblies including placing a gasket with a peripheral seal defining a central aperture of the gasket on at least one of an anode flow plate and a cathode flow plate then placing a gas diffusion layer having less rigidity than the gasket within said within said central aperture wherein the gas diffusion layer is substantially uniformly spaced by a predetermined spacing from the inside facing surface of the gasket for forming a gallery.

Abstract: A fuel cell sub-assembly (100) comprising; a gasket (101) comprising a peripheral seal (102) for a fuel cell assembly, the peripheral seal defining a central aperture (103) of the gasket; a gas diffusion layer (104) for providing diffused gases to a proton exchange membrane (503) of a fuel cell, the gas diffusion layer (104) located within the central aperture; wherein at at least one convection point (105, 106), an inside facing surface (107) of the peripheral seal of the gasket is welded to a corresponding outward facing surface (108) of the gas diffusion layer (104).

Abstract: A fuel cell sub-assembly (100) comprising; a gasket (101) comprising a peripheral seal (102) for a fuel cell assembly, the peripheral seal defining a central aperture (103) of the gasket; a gas diffusion layer (104) for providing diffused gases to a proton exchange membrane (503) of a fuel cell, the gas diffusion layer (104) located within the central aperture; wherein at at least one convection point (105, 106), an inside facing surface (107) of the peripheral seal of the gasket is welded to a corresponding outward facing surface (108) of the gas diffusion layer (104).

Abstract: The invention relates to a fuel cell stack assembly (100) and an associated method of assembling the fuel cell stack. The fuel cell stack assembly (100) comprises a plurality of fuel cell assemblies (102) adjacent to one another, a first end plate (104) at a first end (106) of the plurality of fuel cell assemblies, a second end plate (108) at a second opposing end (110) of the plurality of fuel cell assemblies and a tie rod (112) configured to engage the first and second end plates (104, 108) and thereby apply a compression force to the plurality of fuel cell assemblies (102). The tie rod (112) is a unitary component that comprises a first engagement surface (114) that engages with the first end plate (104) and a second engagement surface (116) that engages with the second end plate (108).

Abstract: The invention relates to a strip of fuel cell components comprising a plurality of fuel cell components spaced apart in a first direction and a support structure connected to the plurality of fuel cell components. The plurality of fuel cell components comprise a first surface. The support structure comprises two lateral fold regions between adjacent fuel cell components such that the support structure is foldable in order for the first surfaces of the plurality of fuel cell components to face in the same direction when folded.

Abstract: A strip of fuel cell components (200) comprising: a plurality of fuel cell components (202) spaced apart in a first direction; an indexing structure (210) connected to the plurality of fuel cell components, the indexing structure configured to define the position of one of the plurality of fuel cell components in the first direction; wherein the indexing structure is made from a different material to the plurality of fuel cell components. A component transfer mechanism for transferring a fuel cell sub-component to a substrate, using a roller and transfer tape. A strip of fuel cell components with a sub-component which is rotatable about a pivot. An apparatus and a method for assembling a fuel cell by applying a sub-component to an underside of a strip moving on a conveyor.

Abstract: A method of processing a linked series of metallic plates, in which each plate (9) is connected to an adjacent plate along adjoining edges (8), the method comprising: providing the series of plates as a first fan-folded stack of plates (1); drawing the plates in sequence from the stack; applying a surface treatment to one or more of the plates; and stacking the plates in reverse order to form a second fan-folded stack of plates (5).

Abstract: A strip of fuel cell components (200) comprising: a plurality of fuel cell components (202) spaced apart in a first direction; an indexing structure (210) connected to the plurality of fuel cell components, the indexing structure configured to define the position of one of the plurality of fuel cell components in the first direction; wherein the indexing structure is made from a different material to the plurality of fuel cell components. A component transfer mechanism for transferring a fuel cell sub-component to a substrate, using a roller and transfer tape. A strip of fuel cell components with a sub-component which is rotatable about a pivot. An apparatus and a method for assembling a fuel cell by applying a sub-component to an underside of a strip moving on a conveyor.

Abstract: The invention relates to a strip of fuel cell components comprising a plurality of fuel cell components spaced apart in a first direction and a support structure connected to the plurality of fuel cell components. The plurality of fuel cell components comprise a first surface. The support structure comprises two lateral fold regions between adjacent fuel cell components such that the support structure is foldable in order for the first surfaces of the plurality of fuel cell components to face in the same direction when folded.

Abstract: The invention relates to a fuel cell stack assembly (100) and an associated method of assembling the fuel cell stack. The fuel cell stack assembly (100) comprises a plurality of fuel cell assemblies (102) adjacent to one another, a first end plate (104) at a first end (106) of the plurality of fuel cell assemblies, a second end plate (108) at a second opposing end (110) of the plurality of fuel cell assemblies and a tie rod (112) configured to engage the first and second end plates (104, 108) and thereby apply a compression force to the plurality of fuel cell assemblies (102). The tie rod (112) is a unitary component that comprises a first engagement surface (114) that engages with the first end plate (104) and a second engagement surface (116) that engages with the second end plate (108).

Abstract: A method of processing a linked series of metallic plates, in which each plate (9) is connected to an adjacent plate along adjoining edges (8), the method comprising: providing the series of plates as a first fan-folded stack of plates (1); drawing the plates in sequence from the stack; applying a surface treatment to one or more of the plates; and stacking the plates in reverse order to form a second fan-folded stack of plates (5).