Abstract: An industrial simulation system exchanges data between a virtualized industrial system and an industrial controller at high frequencies and accuracies without the need for additional network emulation hardware. Rather than timing the sending of emulated device data packets from the simulation to the industrial controller using an operating system clock, the simulation system uses the arrival event of a data packet received from the industrial controller as the clock signal that drives the sending of data packets from the virtual system to the controller. Using the arrival time of data packets from the industrial controller as the clock signal rather than the system clock of the operating system can yield high accuracy, low jitter data exchanges during simulation.

Abstract: An industrial simulation system simulates an industrial automation system using a virtual model or digital twin of the automation system and emulated execution of an industrial control program. The simulation system also includes a network emulation component that emulates the device network over which the industrial controller will communicate with field devices of the automation system. The network emulation component can configure the device network emulation based on controller configuration data obtained by interrogating the hardware controller executing the control code being tested, as well as I/O point information obtained from the virtual model.

Abstract: An output module for an industrial controller configurable to simplify setup and commissioning is disclosed. The output module includes configurable PWM outputs that may be scheduled to start at different times within the PWM period, that may be configured to generate a fixed number of PWM pulses, and that may have an extendable PWM period. The output terminals are configurable to enter a first state upon generation of a fault and further configurable to enter a second state after a configurable time delay following the fault being generated. The output module may receive inputs signals directly from another module and set output signals at the terminals responsive to these signals.