Abstract: A method for minimizing coating defects caused by strikethrough when simultaneously slide coating a first fluid layer, a second fluid layer, and a third fluid layer. The method includes preparing the first, second, and third fluids such that the first solute is incompatible with the second and third solutes and such that the first fluid minimizes strikethrough of at least one of the second and third fluids to a slide surface when the first fluid is positioned between the slide surface and the second and third fluids. The present invention is useful in preparing imaging, data storage, and other media.

Abstract: A method of microfinishing the edge of a die component includes polishing the edges after the die component is machined by known methods to finish the edges of the die component to a smoother finish than the rest of the die component. This eliminates the incidence of undesirable streaking defects in the coating. The polishing step can be lapping, vapor honing, or grit blasting. The edges are polished to a finish of less than 8 microinches.

Abstract: A method for use with a slide coater including preparing a first coating fluid and flowing the first coating fluid down at least a first slide surface of a slide coater when coating of the first coating fluid onto the substrate is desired and flowing a minimizing fluid down the at least first slide surface when coating of the first coating fluid onto the substrate is not desired. The minimizing fluid has a composition which minimizes drying of the first coating fluid on the at least first slide surface. This invention applies to imaging, data storage, and other media.

Abstract: A method for minimizing waste resulting from defects caused at the edges of a coating on a substrate which was applied to the substrate by a slide coater. A first fluid flows through the first slot main portion at a first flow rate and through the first slot end portions at flow rates which differ from the first flow rate. A second fluid flows through a second slot onto a second slide surface positioned relative to the first slide surface and oriented such that the second coating fluid flows from the second slide surface onto the first coating fluid.

Abstract: Precise control of the wetting of an edge guide by a coating fluid (i.e., the wetting profile) can be achieved by providing a wetting line below which the coating fluid will wet the surface of the edge guide. Preferably, the height of the wetting line corresponds to a predetermined depth profile of a coating fluid flowing down a coater face. Optionally, a non-wetting surface can be provided above the wetting line, and the non-wetting surface can optionally have a low energy coating provided thereon.

Abstract: A method and apparatus for coating a moving web with a coating fluid. The coating die has at least one feed slot for supplying the coating fluid to the moving web and a front face demarked from the at least one feed slot by a die edge. A guide mechanism guides the moving web in a first direction past the coating die such that a coating bead is formed in a gap between the moving web and the die edge. The spraying system sprays a cleaning fluid on at least a portion of the front face of the slide coating die such that the coating bead forms a substantially linear static wetting line on the front face of the coating die.

Abstract: The present invention provides an enclosure for a coating apparatus, the coating apparatus being of the type comprising a coater face adapted for the flow of a fluid thereover. The fluid flows over the coater face in the form of a film having one or more edges contacting the coating apparatus at one or more "edge contact surfaces." The enclosure defines a partially enclosed space above one or more of the edge contact surfaces. The atmosphere within the partially enclosed space can be at least partially saturated with solvent vapor to prevent or inhibit drying of coating fluid at the edge contact surfaces. Also, the enclosure has a shape that allows visibility of and access to a substantial portion of the coater face of the coating apparatus.