Patents by Inventor Apoorv Kalyankar
Apoorv Kalyankar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11891937Abstract: A mixing assembly for an exhaust system can include an outer body, a front plate, a back plate, a middle member, and an inner member. The outer body defines an interior volume and has a center axis. The front plate defines an upstream portion of the interior volume and the back plate defines a downstream portion of the interior volume. The middle member is positioned transverse to the center axis and defines a volume. The inner member is positioned coaxially with the middle member inside the middle member. The front plate includes inlets configured to direct exhaust to (i) a first flow path into an interior of the inner member, (ii) a second flow path into the volume of the middle member between a sidewall of the middle member and a sidewall of the inner member, and (iii) a third flow path into the interior volume of the outer body.Type: GrantFiled: September 19, 2022Date of Patent: February 6, 2024Assignee: Cummins Emission Solutions Inc.Inventors: Matthew K. Volmerding, Ryan M. Johnson, Jim L Alonzo, Samuel Johnson, Apoorv Kalyankar, Pranjal Naik, Kartiki Jagtap, Mahendra Mittapalli
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Patent number: 11761365Abstract: Apparatus and method for mixing reductant in an exhaust gas flow using virtual interception. Embodiments include an exhaust gas and reductant mixer comprising a body, a first flow device, and a reductant entry port. The body defines an exhaust gas flow path having a central portion. The first flow device swirls the exhaust gas in a circumferential direction with respect to the gas flow path. The reductant entry port introduces the reductant into the gas flow path at a location downstream from the first flow device and in an introduction direction (1) offset from the central portion, and (2) opposite the circumferential direction.Type: GrantFiled: September 11, 2020Date of Patent: September 19, 2023Assignee: CUMMINS INC.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Niklas Schmidt, Achuth Mannannur
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Publication number: 20230143888Abstract: An aftertreatment system comprises: a housing, a SCR system disposed in the housing. A mixer is disposed upstream of the SCR system and includes: a hub, a tubular member disposed circumferentially around the hub and defining a reductant entry port, and plurality of vanes extending from the hub to the tubular member such that openings are defined between adjacent vanes. The plurality of vanes swirl the exhaust gas in a circumferential direction. A reductant injector is disposed on the housing upstream of the SCR system along a transverse axis and configured to insert a reductant into the exhaust gas flowing through the housing through the reductant entry port. The reductant is inserted at a non-zero angle with respect to the transverse axis opposite the circumferential direction to achieve virtual interception. A mixer central axis is radially offset with respect to a housing central axis of the housing.Type: ApplicationFiled: February 11, 2021Publication date: May 11, 2023Applicant: Cummins Emission Solutions Inc.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur
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Publication number: 20230108543Abstract: A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality of main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.Type: ApplicationFiled: November 29, 2022Publication date: April 6, 2023Applicant: CUMMINS EMISSION SOLUTIONS INC.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, Roy W. Detra, Mihai Chiruta
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Publication number: 20230016427Abstract: A mixing assembly for an exhaust system can include an outer body, a front plate, a back plate, a middle member, and an inner member. The outer body defines an interior volume and has a center axis. The front plate defines an upstream portion of the interior volume and the back plate defines a downstream portion of the interior volume. The middle member is positioned transverse to the center axis and defines a volume. The inner member is positioned coaxially with the middle member inside the middle member. The front plate includes inlets configured to direct exhaust to (i) a first flow path into an interior of the inner member, (ii) a second flow path into the volume of the middle member between a sidewall of the middle member and a sidewall of the inner member, and (iii) a third flow path into the interior volume of the outer body.Type: ApplicationFiled: September 19, 2022Publication date: January 19, 2023Applicant: Cummins Emission Solutions Inc.Inventors: Matthew K. Volmerding, Ryan M. Johnson, Jim L. Alonzo, Samuel Johnson, Apoorv Kalyankar, Pranjal Naik, Kartiki Jagtap, Mahendra Mittapalli
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Patent number: 11542847Abstract: A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality of main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.Type: GrantFiled: August 12, 2021Date of Patent: January 3, 2023Assignee: Cummins Emission Solutions Inc.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, Roy W. Detra, Mihai Chiruta
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Patent number: 11486289Abstract: A mixing assembly for an exhaust system can include an outer body, a front plate, a back plate, a middle member, and an inner member. The outer body defines an interior volume and has a center axis. The front plate defines an upstream portion of the interior volume and the back plate defines a downstream portion of the interior volume. The middle member is positioned transverse to the center axis and defines a volume. The inner member is positioned coaxially with the middle member inside the middle member. The front plate includes inlets configured to direct exhaust to (i) a first flow path into an interior of the inner member, (ii) a second flow path into the volume of the middle member between a sidewall of the middle member and a sidewall of the inner member, and (iii) a third flow path into the interior volume of the outer body.Type: GrantFiled: July 3, 2018Date of Patent: November 1, 2022Assignee: CUMMINS EMISSION SOLUTIONS INC.Inventors: Matthew K. Volmerding, Ryan M. Johnson, Jim L. Alonzo, Samuel Johnson, Apoorv Kalyankar, Pranjal Naik, Kartiki Jagtap, Mahendra Mittapalli
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Patent number: 11208927Abstract: An aftertreatment component includes an inlet connector tube, an outlet connector tube, a chamber, a flow dissipater, and a substrate. The inlet connector tube receives exhaust gasses. The chamber is between the inlet connector tube and the outlet connector tube. The flow dissipater is positioned around the inlet connector tube and within the chamber. The flow dissipater receives the exhaust gasses from the inlet connector tube and includes a plurality of perforations. The plurality of perforations defines an open area of the flow dissipater. The open area of the flow dissipater is greatest proximate to the inlet connector tube and progressively decreasing proximate to the outlet connector tube. The substrate is positioned within the chamber and receives the exhaust gasses from the flow dissipater and provides the treated exhaust gasses to the outlet connector tube. The exhaust gases are expelled through the flow dissipater via the plurality of perforations.Type: GrantFiled: January 27, 2017Date of Patent: December 28, 2021Assignee: Cummins Emission Solutions Inc.Inventors: Apoorv Kalyankar, Daniel Maciejewski, John G. Buechler, Ryan M. Johnson, Randolph G. Zoran, Achuth Munnannur
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Publication number: 20210372313Abstract: A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality or main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.Type: ApplicationFiled: August 12, 2021Publication date: December 2, 2021Applicant: CUMMINS EMISSION SOLUTIONS INC.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, Roy W. Detra, Mihai Chiruta
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Patent number: 11136910Abstract: A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality of main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.Type: GrantFiled: June 5, 2018Date of Patent: October 5, 2021Assignee: Cummins Emission Solutions Inc.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, Roy W. Detra, Mihai Chiruta
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Publication number: 20210270174Abstract: A mixing assembly for an exhaust system can include an outer body, a front plate, a back plate, a middle member, and an inner member. The outer body defines an interior volume and has a center axis. The front plate defines an upstream portion of the interior volume and the back plate defines a downstream portion of the interior volume. The middle member is positioned transverse to the center axis and defines a volume. The inner member is positioned coaxially with the middle member inside the middle member. The front plate includes inlets configured to direct exhaust to (i) a first flow path into an interior of the inner member, (ii) a second flow path into the volume of the middle member between a sidewall of the middle member and a sidewall of the inner member, and (iii) a third flow path into the interior volume of the outer body.Type: ApplicationFiled: July 3, 2018Publication date: September 2, 2021Applicant: Cummins Emission Solutions Inc.Inventors: Matthew K. Volmerding, Ryan M. Johnson, Jim L. Alonzo, Samuel Johnson, Apoorv Kalyankar, Pranjal Naik, Kartiki Jagtap, Mahendra Mittapalli
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Publication number: 20210131329Abstract: An aftertreatment component includes an inlet connector tube, an outlet connector tube, a chamber, a flow dissipater, and a substrate. The inlet connector tube receives exhaust gasses. The chamber is between the inlet connector tube and the outlet connector tube. The flow dissipater is positioned around the inlet connector tube and within the chamber. The flow dissipater receives the exhaust gasses from the inlet connector tube and includes a plurality of perforations. The plurality of perforations defines an open area of the flow dissipater. The open area of the flow dissipater is greatest proximate to the inlet connector tube and progressively decreasing proximate to the outlet connector tube. The substrate is positioned within the chamber and receives the exhaust gasses from the flow dissipater and provides the treated exhaust gasses to the outlet connector tube. The exhaust gases are expelled through the flow dissipater via the plurality of perforations.Type: ApplicationFiled: January 27, 2017Publication date: May 6, 2021Applicant: Cummins Emission Solutions Inc.Inventors: Apoorv KALYANKAR, Daniel MACIEJEWSKI, John G. BUECHLER, Ryan M. JOHNSON, Randolph G. ZORAN, Achuth MUNNANNUR
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Patent number: 10865681Abstract: An aftertreatment component's shape, entrance geometry, and/or position within an aftertreatment assembly can be modified for local and/or bulk exhaust flow control. In some implementations, a body of the aftertreatment component has a non-circular cross-section, a non-circular opening, and/or a variable face geometry. The non-circular cross-section and/or opening can be of a variety of different shapes.Type: GrantFiled: October 20, 2017Date of Patent: December 15, 2020Assignee: Cummins Emission Solutions Inc.Inventors: John G. Buechler, Randolph G. Zoran, Ryan M. Johnson, Stephen M. Holl, Taren DeHart, Jim L. Alonzo, Matthew L. Anderson, Apoorv Kalyankar, George Eugene Mavroudis, Gaurav Hemant Pandit
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Patent number: 10792626Abstract: A vane swirl mixer for exhaust aftertreatment includes: a vane swirl mixer inlet; a vane swirl mixer outlet; a first flow device including: a Venturi body; a plurality of upstream vanes positioned within the Venturi body; a plurality of upstream vane apertures interspaced between the plurality of upstream vanes; a plurality of downstream vanes positioned within the Venturi body; and a plurality of downstream vane apertures interspaced between the plurality of downstream vanes. At least one of the upstream vane hub and the downstream vane hub is radially offset from a Venturi center axis, thereby causing individual ones of the plurality of vanes coupled to the radially offset vane hub to differ in their geometry.Type: GrantFiled: March 25, 2020Date of Patent: October 6, 2020Assignee: Cummins Emission Solutions Inc.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, David Lee Dunnuck
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Patent number: 10632430Abstract: A vane swirl mixer for exhaust aftertreatment includes: a vane swirl mixer inlet; a vane swirl mixer outlet; a first flow device including: a Venturi body; a plurality of upstream vanes positioned within the Venturi body; a plurality of upstream vane apertures interspaced between the plurality of upstream vanes; a plurality of downstream vanes positioned within the Venturi body; and a plurality of downstream vane apertures interspaced between the plurality of downstream vanes. At least one of the upstream vane hub and the downstream vane hub is radially offset from a Venturi center axis, thereby causing individual ones of the plurality of vanes coupled to the radially offset vane hub to differ in their geometry.Type: GrantFiled: June 14, 2019Date of Patent: April 28, 2020Assignee: Cummins Emission Solutions Inc.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, David Lee Dunnuck
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Publication number: 20200123955Abstract: A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality of main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.Type: ApplicationFiled: June 5, 2018Publication date: April 23, 2020Applicant: CUMMINS EMISSION SOLUTIONS INC.Inventors: Z. Gerald Liu, Apoorv Kalyankar, Achuth Munnannur, Niklas M. Schmidt, Roy W. Detra, Mihai Chiruta
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Publication number: 20190234270Abstract: An aftertreatment component's shape, entrance geometry, and/or position within an aftertreatment assembly can be modified for local and/or bulk exhaust flow control. In some implementations, a body of the aftertreatment component has a non-circular cross-section, a non-circular opening, and/or a variable face geometry. The non-circular cross-section and/or opening can be a variety of different shapes.Type: ApplicationFiled: October 20, 2017Publication date: August 1, 2019Applicant: CUMMINS EMISSION SOLUTIONS INC.Inventors: John G. Buechler, Randolph G. Zoran, Ryan M. Johnson, Stephen M. Holl, Taren DeHart, Jim L. Alonzo, Matthew L. Anderson, Apoorv Kalyankar, George Eugene Mavroudis, Gaurav Hemant Pandit