Patents by Inventor Applied Materials, Inc.

Applied Materials, Inc. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140231914
    Abstract: A method for forming a FinFET comprises forming a raised fin between isolation trenches on a substrate. A plurality of sacrificial features is formed on at least a portion of the raised fin, the sacrificial features including a sacrificial gate dielectric and a sacrificial gate electrode having sidewalls. The sacrificial features on the raised fin are removed to form a hollow channel. Channel material is selectively and epitaxially grown in the hollow channel to form a channel.
    Type: Application
    Filed: February 19, 2013
    Publication date: August 21, 2014
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20140227881
    Abstract: An exemplary system may include a chamber configured to contain a semiconductor substrate in a processing region of the chamber. The system may include a first remote plasma unit fluidly coupled with a first access of the chamber and configured to deliver a first precursor into the chamber through the first access. The system may still further include a second remote plasma unit fluidly coupled with a second access of the chamber and configured to deliver a second precursor into the chamber through the second access. The first and second access may be fluidly coupled with a mixing region of the chamber that is separate from and fluidly coupled with the processing region of the chamber. The mixing region may be configured to allow the first and second precursors to interact with each other externally from the processing region of the chamber.
    Type: Application
    Filed: March 8, 2013
    Publication date: August 14, 2014
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20140179111
    Abstract: Methods of etching exposed titanium nitride with respect to other materials on patterned heterogeneous structures are described, and may include a remote plasma etch formed from a fluorine-containing precursor. Precursor combinations including plasma effluents from the remote plasma are flowed into a substrate processing region to etch the patterned structures with high titanium nitride selectivity under a variety of operating conditions. The methods may be used to remove titanium nitride at faster rates than a variety of metal, nitride, and oxide compounds.
    Type: Application
    Filed: March 8, 2013
    Publication date: June 26, 2014
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20140057447
    Abstract: Semiconductor processing systems are described including a process chamber. The process chamber may include a lid assembly, grid electrode, conductive insert, and ground electrode. Each component may be coupled with one or more power supplies operable to produce a plasma within the process chamber. Each component may be electrically isolated through the positioning of a plurality of insulation members. The one or more power supplies may be electrically coupled with the process chamber with the use of switching mechanisms. The switches may be switchable to electrically couple the one or more power supplies to the components of the process chamber.
    Type: Application
    Filed: March 14, 2013
    Publication date: February 27, 2014
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20140021673
    Abstract: Substrate support assemblies for a semiconductor processing apparatus are described. The assemblies may include a pedestal and a stem coupled with the pedestal. The pedestal may be configured to provide multiple regions having independently controlled temperatures. Each region may include a fluid channel to provide a substantially uniform temperature control within the region, by circulating a temperature controlled fluid that is received from and delivered to internal channels in the stem. The fluid channels may include multiple portions configured in a parallel-reverse flow arrangement. The pedestal may also include fluid purge channels that may be configured to provide thermal isolation between the regions of the pedestal.
    Type: Application
    Filed: December 21, 2012
    Publication date: January 23, 2014
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130309870
    Abstract: Methods of reducing dislocation in a semiconductor substrate between asymmetrical trenches are described. The methods may include etching a plurality of trenches on a semiconductor substrate and may include two adjacent trenches of unequal width separated by an unetched portion of the substrate. The methods may include forming a layer of dielectric material on the substrate. The dielectric material may form a layer in the trenches located adjacent to each other of substantially equivalent height on both sides of the unetched portion of the substrate separating the two trenches. The methods may include densifying the layer of dielectric material so that the densified dielectric within the two trenches of unequal width exerts a substantially similar stress on the unetched portion of the substrate that separates them.
    Type: Application
    Filed: November 5, 2012
    Publication date: November 21, 2013
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130306758
    Abstract: Showerheads are described including a first plurality of apertures configured to receive a first fluid that may be distributed to a processing region of a semiconductor substrate processing chamber. The first plurality of apertures may include a first set of apertures and a second set of apertures, and the first set of apertures may have an aperture diameter that is greater than the aperture diameter of the second set of apertures. The showerheads may also have a second plurality of apertures configured to receive a second fluid to be distributed to the processing region of the substrate processing chamber. The showerhead may be configured to maintain the first and second fluids fluidly isolated prior to their distribution to the processing region.
    Type: Application
    Filed: November 5, 2012
    Publication date: November 21, 2013
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130226907
    Abstract: A computer system receives input of a search term for a query. The search term is related to equipment. The computer system identifies a key that corresponds to the search term and dynamically obtains content that is associated with the key from data sources. The data sources include structured data that is associated with the equipment and unstructured data that is associated with the equipment. The computer system automatically populates a results page template that is associated with the key with the content from the data sources to create a results page that includes the equipment related results for the query.
    Type: Application
    Filed: February 19, 2013
    Publication date: August 29, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130223824
    Abstract: Embodiments of heating lamps and heating lamp arrays are disclosed herein. In some embodiments, a heating lamp may include a heating lamp envelope having a filament disposed within the heating lamp envelope; a base coupled to the heating lamp envelope to support the heating lamp envelope; and one or more recesses formed in the base to provide an improved grip for a user. In some embodiments, a heating lamp array for use in a semiconductor process chamber may include a plurality of heating lamps, each heating lamp comprising a heating lamp envelope having a filament disposed within the envelope and a base coupled to the heating lamp envelope to support the envelope, the base having one or more recesses formed in the base to provide an improved grip for a user, wherein a distance between adjacent heating lamp bases is about 0.02 inches to about 0.08 inches.
    Type: Application
    Filed: February 19, 2013
    Publication date: August 29, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130220221
    Abstract: Methods and apparatus for delivering a gas mixture to a process chamber are provided herein. In some embodiments, a precursor delivery apparatus may include an ampoule having a body with a first volume to hold a liquid precursor, an inlet to receive the liquid precursor and a carrier gas, and an outlet to flow a gas mixture of the liquid precursor and the carrier gas from the ampoule; a first heater disposed proximate to or in the first volume to heat the liquid precursor disposed in the first volume proximate to or at a first location within the first volume where the liquid precursor contacts the carrier gas; and a heat transfer apparatus disposed about the body to at least one of provide heat to or remove heat from the ampoule.
    Type: Application
    Filed: February 19, 2013
    Publication date: August 29, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130226547
    Abstract: A computer system identifies a dispatching rule that corresponds to a dispatching decision to be made in a simulation of a production environment. The dispatching rule is associated with a set of data processes. The computer system identifies a subset of the data processes that is to be executed in the simulation and executes the subset of data processes to simulate the dispatching rule to make the dispatching decision. The computing system generates a simulation decision that describes the dispatching decision made from executing the subset of data processes.
    Type: Application
    Filed: February 27, 2013
    Publication date: August 29, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130216783
    Abstract: A machined ceramic article having an initial surface defect density and an initial surface roughness is provided. The machined ceramic article is heated to a temperature range between about 1000° C. and about 1800° C. at a ramping rate of about 0.1° C. per minute to about 20° C. per minute. The machined ceramic article is heat-treated in air atmosphere. The machined ceramic article is heat treated at one or more temperatures within the temperature range for a duration of up to about 24 hours. The machined ceramic article is then cooled at the ramping rate, wherein after the heat treatment the machined ceramic article has a reduced surface defect density and a reduced surface roughness.
    Type: Application
    Filed: October 24, 2012
    Publication date: August 22, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130216821
    Abstract: A ceramic article having a ceramic substrate and a ceramic coating with an initial porosity and an initial amount of cracking is provided. The ceramic article is heated to a temperature range between about 1000° C. and about 1800° C. at a ramping rate of about 0.1° C. per minute to about 20° C. per minute. The ceramic article is heat treated at one or more temperatures within the temperature range for a duration of up to about 24 hours. The ceramic article is then cooled at the ramping rate, wherein after the heat treatment the ceramic coating has a reduced porosity and a reduced amount of cracking.
    Type: Application
    Filed: January 18, 2013
    Publication date: August 22, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130213935
    Abstract: Methods for processing a substrate are provided herein. In some embodiments, a method of etching a dielectric layer includes generating a plasma by pulsing a first RF source signal having a first duty cycle; applying a second RF bias signal having a second duty cycle to the plasma; applying a third RF bias signal having a third duty cycle to the plasma, wherein the first, second, and third signals are synchronized; adjusting a phase variance between the first RF source signal and at least one of the second or third RF bias signals to control at least one of plasma ion density non-uniformity in the plasma or charge build-up on the dielectric layer; and etching the dielectric layer with the plasma.
    Type: Application
    Filed: March 25, 2013
    Publication date: August 22, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130210240
    Abstract: Methods and apparatus for improving selective oxidation against metals in a process chamber are provided herein. In some embodiments, a method of oxidizing a first surface of a substrate disposed in a process chamber having a processing volume defined by one or more chamber walls may include exposing the substrate to an oxidizing gas to oxidize the first surface; and actively heating at least one of the one or more chamber walls to increase a temperature of the one or more chamber walls to a first temperature of at least the dew point of water while exposing the substrate to the oxidizing gas.
    Type: Application
    Filed: February 11, 2013
    Publication date: August 15, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130199925
    Abstract: Methods for depositing a layer on a substrate are provided herein. In some embodiments, a method of depositing a metal-containing layer on a substrate in a physical vapor deposition (PVD) chamber may include applying RF power at a VHF frequency to a target comprising a metal disposed in the PVD chamber above the substrate to form a plasma from a plasma-forming gas; optionally applying DC power to the target; sputtering metal atoms from the target using the plasma while maintaining a first pressure in the PVD chamber sufficient to ionize a predominant portion of the sputtered metal atoms; and controlling the potential on the substrate to be the same polarity as the ionized metal atoms to deposit a metal-containing layer on the substrate.
    Type: Application
    Filed: January 25, 2013
    Publication date: August 8, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130200498
    Abstract: Methods, apparatus, and systems are provided for forming a resist array on a material to be patterned. The resist array may include an arrangement of two different materials that are adapted to react to activation energy differently relative to each other to enable selective removal of only one of the materials (e.g., one is reactive and the other is not reactive; one is slightly reactive and the other is very reactive; one is reactive in one domain and the other in an opposite domain). The first material may be disposed as isolated nodes between the second material. A subset of nodes may be selected from among the nodes in the array and the selected nodes may be exposed to activation energy to activate the nodes and create a mask from the resist array. Numerous additional aspects are disclosed.
    Type: Application
    Filed: February 3, 2013
    Publication date: August 8, 2013
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Publication number: 20130192980
    Abstract: Methods and apparatus for depositing a metal-containing layer on a substrate are provided herein. In some embodiments, a method of processing a substrate in a physical vapor deposition (PVD) chamber includes applying RF power at a VHF frequency to a target comprising a metal disposed in the PVD chamber above the substrate to form a plasma from a plasma-forming gas; optionally applying a DC power to the target to direct the plasma towards the target; sputtering metal atoms from the target using the plasma while maintaining a first pressure in the PVD chamber sufficient to ionize a predominant portion of the sputtered metal atoms; and controlling the plasma sheath voltage between the plasma and the substrate to form a metal-containing layer having a desired crystal structure and or desired morphology on feature structures.
    Type: Application
    Filed: January 25, 2013
    Publication date: August 1, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130192756
    Abstract: A sealing apparatus is provided herein. In some embodiments, the sealing apparatus includes an annular body including a first portion having a circular cross-section and a second portion extending radially outward from the first portion, wherein the second portion has a rectangular cross-section. In some embodiments, a sealing apparatus includes a body configured to be retained in a recess of a first surface; an arm extending from the body away from the first surface and configured to provide a force when deflected towards the body by a second surface to form a seal between the first surface and the second surface.
    Type: Application
    Filed: March 13, 2013
    Publication date: August 1, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: APPLIED MATERIALS, INC.
  • Publication number: 20130186751
    Abstract: In some embodiments, substrate processing apparatus may include a chamber body; a lid disposed atop the chamber body; a target assembly coupled to the lid, the target assembly including a target of material to be deposited on a substrate; an annular dark space shield having an inner wall disposed about an outer edge of the target; a seal ring disposed adjacent to an outer edge of the dark space shield; and a support member coupled to the lid proximate an outer end of the support member and extending radially inward such that the support member supports the seal ring and the annular dark space shield, wherein the support member provides sufficient compression when coupled to the lid such that a seal is formed between the support member and the seal ring and the seal ring and the target assembly.
    Type: Application
    Filed: March 13, 2013
    Publication date: July 25, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Applied Materials, Inc.