Abstract: Soft and strong nonwoven web materials and methods of formation are described. In one embodiment, a nonwoven web may comprise a first and second outer regions of meltblown polymer fibers and absorbent fibers, the meltblown fibers formed of first and second polymer components where the second polymer component comprises greater than 0% and less than or equal to 20% by weight of a total polymeric material content of the meltblown polymer fibers, and a central region disposed between the first and second outer regions and comprising meltblown polymer fibers and absorbent fibers, the meltblown fibers being different than the meltblown polymer fibers of the first and second outer regions and not comprising the second polymer component.

Abstract: Soft and strong nonwoven web materials and methods of formation are described. In one embodiment, a method of forming a web may comprise merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising bicomponent fibers formed of a first polymer component and a second polymer component, collecting the merged stream onto a forming surface, merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising monocomponent fibers formed of the first polymer component or a third polymer component, collecting the merged stream onto the collected merged stream disposed on the forming surface, merging a stream of an absorbent material with streams of meltblown fibers, the streams of meltblown fibers comprising bicomponent fibers, and collecting the merged stream onto the collected merged streams to form the stratified nonwoven web material.

Abstract: The present invention discloses a nonwoven web and methods for manufacturing the nonwoven web. One aspect of the invention includes a plurality of outwardly facing nozzles that are positioned at various angles with respect to the axis of a pipe the nozzles are located on. Another aspect of the invention pertains to perturbing at least a portion of a fiber matrix prior to the fiber matrix collecting on a forming surface. The perturbed fiber matrix provides for an increase in cross-machine direction fiber strength of the nonwoven web.

Abstract: The foam and fiber composite can provide an absorbent article with improved dryness and an improved liquid distribution capability. The foam and fiber composite can be formed from at least two materials. The first material is an open cell foam material and the second material is a fibrous material. A plurality of the fibers forming the fibrous material can be fluid inserted into the open cell foam material thereby forming the foam and fiber composite. In various embodiments, the foam and fiber composite can be incorporated into an absorbent article as a component of an absorbent system located between a topsheet layer and a backsheet layer of the absorbent article.

Abstract: The present invention discloses a nonwoven web and methods for manufacturing the nonwoven web. One aspect of the invention includes a plurality of outwardly facing nozzles that are positioned at various angles with respect to the axis of a pipe the nozzles are located on. Another aspect of the invention pertains to perturbing at least a portion of a fiber matrix prior to the fiber matrix collecting on a forming surface. The perturbed fiber matrix provides for an increase in cross-machine direction fiber strength of the nonwoven web.

Abstract: The foam and fiber composite can provide an absorbent article with improved dryness and an improved liquid distribution capability. The foam and fiber composite can be formed from at least two materials. The first material is an open cell foam material and the second material is a fibrous material. A plurality of the fibers forming the fibrous material can be fluid inserted into the open cell foam material thereby forming the foam and fiber composite. In various embodiments, the foam and fiber composite can be incorporated into an absorbent article as a component of an absorbent system located between a topsheet layer and a backsheet layer of the absorbent article.

Abstract: The foam and fiber composite can provide an absorbent article with improved dryness and an improved liquid distribution capability. The foam and fiber composite can be formed from at least two materials. The first material is an open cell foam material and the second material is a fibrous material. A plurality of the fibers forming the fibrous material can be fluid inserted into the open cell foam material thereby forming the foam and fiber composite. In various embodiments, the foam and fiber composite can be incorporated into an absorbent article as a component of an absorbent system located between a topsheet layer and a backsheet layer of the absorbent article.

Abstract: The foam and fiber composite can provide an absorbent article with improved dryness and an improved liquid distribution capability. The foam and fiber composite can be formed from at least two materials. The first material is an open cell foam material and the second material is a fibrous material. A plurality of the fibers forming the fibrous material can be fluid inserted into the open cell foam material thereby forming the foam and fiber composite. In various embodiments, the foam and fiber composite can be incorporated into an absorbent article as a component of an absorbent system located between a topsheet layer and a backsheet layer of the absorbent article.

Abstract: The present invention relates to a nonwoven acquisition distribution layer comprising: a) layered carded webs wherein the first layer comprises a carded web with high denier fibers wherein the denier is greater than about 5 d and a second layer comprising a carded web with low denier fibers wherein the denier is less than about 5 d and is positioned just below and in direct contact with the first layer; and b) a deflection layer comprising a fibrous nonwoven web wherein the fibrous nonwoven web has at least one component comprising meltblown, said meltblown having a basis weight of from about 15 gsm to about 50 gsm and having an air permeability of from about 45 ft3/min/ft2 to about 350 ft3/min/ft2; and wherein the deflection layer is positioned just below and in direct contact with said second layer of said layered carded web.

Abstract: The foam and fiber composite can provide an absorbent article with improved dryness and an improved liquid distribution capability. The foam and fiber composite can be formed from at least two materials. The first material is an open cell foam material and the second material is a fibrous material. A plurality of the fibers forming the fibrous material can be fluid inserted into the open cell foam material thereby forming the foam and fiber composite. In various embodiments, the foam and fiber composite can be incorporated into an absorbent article as a component of an absorbent system located between a topsheet layer and a backsheet layer of the absorbent article.

Abstract: The present invention relates to a nonwoven acquisition distribution layer comprising: a) layered carded webs wherein the first layer comprises a carded web with high denier fibers wherein the denier is greater than about 5 d and a second layer comprising a carded web with low denier fibers wherein the denier is less than about 5 d and is positioned just below and in direct contact with the first layer; and b) a deflection layer comprising a fibrous nonwoven web wherein the fibrous nonwoven web has at least one component comprising meltblown, said meltblown having a basis weight of from about 15 gsm to about 50 gsm and having an air permeability of from about 45 ft3/min/ft2 to about 350 ft3/min/ft2; and wherein the deflection layer is positioned just below and in direct contact with said second layer of said layered carded web.