Abstract: A thick metal layer is formed on a semiconductor integrated circuit in multiple different deposition chambers. A first portion of the metal layer is formed in a first deposition chamber, the first thickness being approximately half the target thickness. The substrate is then removed from the first chamber and transported to a second chamber. The deposition of the same metal layer continues in a second chamber, having the same grain structure and orientation. The second portion of the metal layer is grown to achieve the final thickness. By using two different deposition chambers to form the single metal layer, layers in excess of 25,000 angstroms in thickness can be obtained.

Abstract: A thick metal layer is formed on a semiconductor integrated circuit in multiple different deposition chambers. A first portion of the metal layer is formed in a first deposition chamber, the first thickness being approximately half the target thickness. The substrate is then removed from the first chamber and transported to a second chamber. The deposition of the same metal layer continues in a second chamber, having the same grain structure and orientation. The second portion of the metal layer is grown to achieve the final thickness. By using two different deposition chambers to form the single metal layer, layers in excess of 25,000 angstroms in thickness can be obtained.

Abstract: A thick metal layer is formed on a semiconductor integrated circuit in multiple different deposition chambers. A first portion of the metal layer is formed in a first deposition chamber, the first thickness being approximately half the target thickness. The substrate is then removed from the first chamber and transported to a second chamber. The deposition of the same metal layer continues in a second chamber, having the same grain structure and orientation. The second portion of the metal layer is grown to achieve the final thickness. By using two different deposition chambers to form the single metal layer, layers in excess of 25,000 angstroms in thickness can be obtained.

Abstract: A thick metal layer is formed on a semiconductor integrated circuit in multiple different deposition chambers. A first portion of the metal layer is formed in a first deposition chamber, the first thickness being approximately half the target thickness. The substrate is then removed from the first chamber and transported to a second chamber. The deposition of the same metal layer continues in a second chamber, having the same grain structure and orientation. The second portion of the metal layer is grown to achieve the final thickness. By using two different deposition chambers to form the single metal layer, layers in excess of 25,000 angstroms in thickness can be obtained.

Abstract: An improved method for fabricating interconnect signal lines in integrated circuits utilizes variations from standard process conditions to relieve stress during formation of metal signal lines. This prevents AlCu stress migration and TiN ARC cracking caused by subsequent high temperature processing. A relatively planar interconnect layer, being one which does not extend through an insulating layer to make contact with an underlying conductor, includes an initial wetting layer of Ti formed over a Ti/TiN layer remaining from earlier processing steps. An AlCu layer is deposited over the Ti at a high temperature with a low deposition rate. Finally, a TiN ARC layer is formed in the usual manner. However, decreased nitrogen flow during deposition lowers the nitrogen content of the ARC layer and prevents later cracking. Deposition conditions for the AlCu layer prevent the formation of voids during subsequent high temperature processing steps.

Abstract: A contact opening to a silicon substrate within which a metal contact is to be formed is cleaned by soft sputter etch to clean the substrate surface and remove any residue which would interfere with formation of a continuous silicide layer across the contact region. Contact profile protrusion at the interface between two dielectrics forming the insulating material through which the contact opening is formed is also reduced by the soft sputter etch. A barrier is formed over the contact region utilizing two discrete deposition steps, preferably separated by an interval of time and employing different process parameters, to provide a shift in the grain boundaries between the two barrier layers, creating diffusion traps at grain discontinuities inhibiting the diffusion of metal through the barrier layer. Performance of the barrier layer in preventing junction spiking is thereby increased.

Abstract: An improved method for fabricating interconnect signal lines in integrated circuits utilizes variations from standard process conditions to relieve stress during formation of metal signal lines. This prevents AlCu stress migration and TiN ARC cracking caused by subsequent high temperature processing. A relatively planar interconnect layer, being one which does not extend through an insulating layer to make contact with an underlying conductor, includes an initial wetting layer of Ti formed over a Ti/TiN layer remaining from earlier processing steps. An AlCu layer is deposited over the Ti at a high temperature with a low deposition rate. Finally, a TiN ARC layer is formed in the usual manner. However, decreased nitrogen flow during deposition lowers the nitrogen content of the ARC layer and prevents later cracking. Deposition conditions for the AlCu layer prevent the formation of voids during subsequent high temperature processing steps.