Abstract: Disclosed is a thermoplastic composition comprising from about 40 wt. % to about 95 wt. % of a thermoplastic resin, wherein the thermoplastic resin comprises a semicrystalline polymer; and from about 0.1 wt. % to about 5 wt. % of carbon nanotubes, wherein the carbon nanotubes have an aspect ratio less than about 200, wherein the composition exhibits a percent improvement in creep of at least 40% when measured in accordance with ASTM E139, and wherein the combined weight percent value of all components does not exceed 100 wt. %, and all weight percent values are based on the total weight of the composition.

Abstract: A polymer foam composition includes: from about 5 wt. % to about 84 wt. % of a polymer base resin; from about 15 wt. % to about 70 wt. % of a thermally conductive filler having an aspect ratio greater than 1:1; from about 0.01 to about 5 wt. % of a nanostructured fluoropolymer; and from about 0.01 wt. % to about 2 wt. % of a foaming agent. The polymer foam composition is formed from a core-back process and exhibits a thermal conductivity of at least 1.5 W/mK when tested in accordance with ISO 22007-2. Articles including the polymer foam composition are further described; in one aspect the article is a heat exchanger. Methods of forming the polymer foam composition are also described.

Abstract: This disclosure describes micro, sub-micro, and nano-cellular polymer foams formed from a polymer composition that includes a polymer and functionalized carbon nanotubes, and systems and methods of formation thereof. The microcellular polymer foam has an average pore size within a range of 1 micron to 100 microns, the sub-microcellular polymer foam has an average pore size within a range of 0.5 microns to 1 micron, and the nano-cellular polymer foam has an average pore size within a range of 10 nanometers to 500 nanometers. In other aspects, this disclosure describes micro, sub-micro, and nano-cellular polymer foams formed from a polymer composition that includes a polymer and non-functionalized carbon nanotubes.

Abstract: This disclosure describes micro-, sub-micron, and nano-cellular polymer foams formed from siloxane containing (co)polymers and blends, and systems and methods of formation thereof. The micro, sub-micron, and nano-cellular polymer foam has a density of less than or equal to 300 kg/m3.

Abstract: This disclosure describes a polymer composition that includes a polymer and functionalized carbon nanotubes, and systems and method of formation thereof. The polymer composition includes functionalized carbon nanotubes and one or more polymers. Parts formed from the polymer composition have improved sloughing properties as compared to parts formed from compositions including conventional carbon nanotubes. Additionally, parts formed herein have lower liquid particle count values as compared to parts formed from compositions including conventional carbon nanotubes.

Abstract: This disclosure describes a polymer composition that includes a polymer, crystalline cellulose, and functionalized carbon nanotubes, and systems and method of formation thereof. The polymer composition includes functionalized carbon nanotubes, crystalline cellulose, and one or more polymers.

Abstract: An electrically conductive thermoplastic composition is prepared by melt blending a polymer and a masterbatch of carbon nanotubes in wax having a melting point of about 45 to about 150° C. The masterbatch of carbon nanotubes in wax is more easily prepared than a conventional carbon nanotube masterbatch in high molecular weight polymer. Use of the masterbatch of carbon nanotubes in wax also improves the melt flow properties of the electrically conductive thermoplastic composition.

Abstract: A flame-retardant polymer composition includes specific amounts of polyamide, acid-functionalized poly(phenylene ether), polyimide, and metal dialkylphosphinate. The composition, which exhibits improved flame retardancy and tensile modulus relative to known blends of poly(phenylene ether), polyamide, and polyimide, is useful for forming electrical components, such as photovoltaic junction boxes and connectors, inverter housings, automotive electrical connectors, electrical relays, and charge couplers.

Abstract: A method of incorporating an additive into a polyamide-poly(arylene ether) composition includes the step of melt blending a polyamide, a poly(arylene ether), and a dispersion comprising a liquid carrier, an unmodified clay, and an additive. Using the dispersion rather than a polymer-based additive masterbatch saves energy. Like a polymer-based masterbatch, the dispersion provides the additive in a diluted form and therefore preserves the masterbatch's advantages of providing more uniform distribution additive in the plastic and avoiding direct handling of additives in the final compounding step.

Abstract: An electrically conductive thermoplastic composition is prepared by melt blending a polymer and a masterbatch of carbon nanotubes in wax having a melting point of about 45 to about 150° C. The masterbatch of carbon nanotubes in wax is more easily prepared than a conventional carbon nanotube masterbatch in high molecular weight polymer. Use of the masterbatch of carbon nanotubes in wax also improves the melt flow properties of the electrically conductive thermoplastic composition.

Abstract: A composition comprises a poly(arylene ether), a polyamide, electrically conductive filler, an impact modifier, and wollastonite wherein the wollastonite particles have an average length to diameter ratio less than or equal to 5 and a median particle size of 2 to 5 micrometers. Methods of making the composition are also described.

Abstract: A method of incorporating an additive into a polymer composition includes the step of melt blending a polymer with a dispersion comprising a liquid carrier, an unmodified clay, and an additive. Using the dispersion rather than a polymer-based additive masterbatch saves energy. Like a polymer-based masterbatch, the dispersion provides the additive in a diluted form and therefore preserves the masterbatch's advantages of providing more uniform distribution additive in the plastic and avoiding direct handling of additives in the final compounding step. The dispersion is also described.

Abstract: A fiber is prepared by melt extruding a composition including specific amounts of a polyamide and a poly(arylene ether). The ability to prepare the fiber exhibits a non-linear dependence on poly(arylene ether) content, with fibers being well formed in the absence of poly(arylene ether) and in the presence of higher amounts of poly(arylene ether), but fibers being poorly (or not at all) formed in the presence of lower amounts of poly(arylene ether). Compared to a fiber prepared from polyamide alone, the present fiber exhibits improved heat resistance and flame resistance.

Abstract: A method of incorporating an additive into a polymer composition includes the step of melt blending a polymer with a dispersion comprising a liquid carrier, an unmodified clay, and an additive. Using the dispersion rather than a polymer-based additive masterbatch saves energy. Like a polymer-based masterbatch, the dispersion provides the additive in a diluted form and therefore preserves the masterbatch's advantages of providing more uniform distribution additive in the plastic and avoiding direct handling of additives in the final compounding step. The dispersion is also described.

Abstract: A method of incorporating an additive into a polyamide-poly(arylene ether) composition includes the step of melt blending a polyamide, a poly(arylene ether), and a dispersion comprising a liquid carrier, an unmodified clay, and an additive. Using the dispersion rather than a polymer-based additive masterbatch saves energy. Like a polymer-based masterbatch, the dispersion provides the additive in a diluted form and therefore preserves the masterbatch's advantages of providing more uniform distribution additive in the plastic and avoiding direct handling of additives in the final compounding step.

Abstract: A composition comprises a poly(arylene ether), a polyamide, electrically conductive filler, an impact modifier, and wollastonite wherein the wollastonite particles have an average length to diameter ratio less than or equal to 5 and a median particle size of 2 to 5 micrometers. Methods of making the composition are also described.