Abstract: Systems and methods of defining a trimline in relation to modeled teeth including modeled gingiva. The trimline is for use to manufacture an aligner. A margin point is placed proximate a gingival margin at each tooth on at least one jaw in the model. A trimline connects the plurality of margin points from which machine code is generated. The aligner manufactured includes an edge that correlates with the trimline according to the machine code. A margin point may be proximate a gingival zenith. At least one tooth cooperates with the modeled gingiva to define a line around the tooth. The trimline includes at least one tooth curve and at least one connector curve connected to the tooth curve at a transition point. At least one control point is on the trimline between two margin points. The trimline is defined by a spline that may be a Bèzier curve.

Abstract: Systems and methods of defining a trimline in relation to modeled teeth including modeled gingiva. The trimline is for use to manufacture an aligner. A margin point is placed proximate a gingival margin at each tooth on at least one jaw in the model. A trimline connects the plurality of margin points from which machine code is generated. The aligner manufactured includes an edge that correlates with the trimline according to the machine code. A margin point may be proximate a gingival zenith. At least one tooth cooperates with the modeled gingiva to define a line around the tooth. The trimline includes at least one tooth curve and at least one connector curve connected to the tooth curve at a transition point. At least one control point is on the trimline between two margin points. The trimline is defined by a spline that may be a Bèzier curve.

Abstract: Methods for verifying manufacturing data are provided. In some embodiments, a method includes retrieving a fabrication data package including manufacturing data for one or more dental appliances, where the manufacturing data includes one or more treatment stages for repositioning a patient's teeth using the one or more dental appliances. The method can include determining whether there is an error in the manufacturing data of the fabrication data package. In response to a determination that there is an error in the manufacturing data, the method can include requesting a corrected fabrication data package, and transmitting the corrected fabrication data package to at least one fabrication terminal configured to execute a fabrication process for manufacturing the one or more dental appliances.

Abstract: A method of forming a system of aligners may include generating a first digital model of a first mold for a first orthodontic aligner including a first geometry for forming teeth receiving cavities to receive and reposition a first set of teeth, a first digital model of a first witness object for a first integral hook portion of the aligner on at least one of the tooth receiving cavities may be generated. A first mold with the first witness object based on the first digital model of the first mold with the first digital model of the first witness object may be fabricated. The first orthodontic aligner may fabricated by thermoforming polymeric material over the first mold. A material removal operation may be performed on the first integral hook portion to form a first u-shaped aperture to receive an elastic therein.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices are configured to couple with an orthodontic elastic member so as to react a force from the elastic member into the appliance to, for example, generate traction forces on the patient's teeth to produce a desired occlusion. A positioning device includes a patient removable tooth positioning appliance having teeth receiving cavities shaped to receive and apply a resilient positioning force to a patient's teeth. The appliance includes a hook configured to interface with an orthodontic elastic member. The hook can be configured to be offset from a surface of a tooth when the appliance is coupled with the patient's teeth and no elastic member is coupled with the tooth. The hook can be curved so that the hook is more retentive on the aligner. The hook can be reinforced so that the reinforcement resists deformation when the elastic is in place.

Abstract: Methods and systems for determining a dental treatment difficulty in digital treatment planning. The methods may include determining changes in position of first and second teeth between initial and target dental models relative to an arch line of the initial dental model of a patient's dentition. The changes in position may be determined by projecting first and second distances between initial and subsequent positions of the teeth onto the arch line. A treatment difficulty of anterior-posterior correction may be determined by comparing a calculated average change in position to one or more threshold changes in position. The digital treatment plan may be adjusted when the average change in position is greater than at least one of the one or more threshold changes in position.

Abstract: An orthodontic appliance including a shell aligner having a portion accommodating movement of a patient's bracketed teeth between a first position and the second position as elicited by force from an orthodontic braces appliance worn by the patient, related systems and methods.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices are configured to couple with an orthodontic elastic member so as to react a force from the elastic member into the appliance to, for example, generate traction forces on the patient's teeth to produce a desired occlusion. A positioning device includes a patient removable tooth positioning appliance having teeth receiving cavities shaped to receive and apply a resilient positioning force to a patient's teeth. The appliance includes a hook configured to interface with an orthodontic elastic member. The hook can be configured to be offset from a surface of a tooth when the appliance is coupled with the patient's teeth and no elastic member is coupled with the tooth. The hook can be curved so that the hook is more retentive on the aligner. The hook can be reinforced so that the reinforcement resists deformation when the elastic is in place.

Abstract: Methods and systems for determining a dental treatment difficulty in digital treatment planning. The methods may include calculating tooth position changes from an initial dental model to a target dental model in a mouth quadrant of a patient's dentition. The changes in position may be determined by projecting distances between initial positions and subsequent positions of teeth onto an arch line of the initial dental model. A treatment difficulty of anterior-posterior (A-P) correction may be determined for the mouth quadrant based on an average change in position, wherein a greater average change in position is associated with a higher treatment difficulty of A-P correction. The digital treatment plan may be adjusted so that a provider skill level meets or exceeds the treatment difficulty of A-P correction.

Abstract: An orthodontic appliance including a shell aligner having a portion accommodating movement of a patient's bracketed teeth between a first position and the second position as elicited by force from an orthodontic braces appliance worn by the patient, related systems and methods.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed methods may comprise determining the geometries for a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The geometries for the pair of orthodontic aligners may include an upper aligner with a first marking and a lower aligner with a second marking. The first marking may correspond to a position of a first hook, and the second marking may correspond to a position of a second hook. The first hook and the second hook may be configured to engage with an orthodontic elastic member so as to react a force to, for example, generate orthodontic forces on the patient's teeth.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices may comprise a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The pair of orthodontic aligners may include an upper aligner with a first integrally formed hook and a lower aligner with a second integrally formed hook. The first integrally formed hook and the second integrally formed hook may be configured to engage with an orthodontic elastic member so as to react a force to, for example, generate orthodontic forces on the patient's teeth. Each of the first integrally formed hook and the second integrally formed hook may extend buccally from the upper aligner and the lower aligner, respectively.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices are configured to couple with an orthodontic elastic member so as to react a force from the elastic member into the appliance to, for example, generate traction forces on the patient's teeth to produce a desired occlusion. A positioning device includes a patient removable tooth positioning appliance having teeth receiving cavities shaped to receive and apply a resilient positioning force to a patient's teeth. The appliance includes a hook configured to interface with an orthodontic elastic member. The hook can be configured to be offset from a surface of a tooth when the appliance is coupled with the patient's teeth and no elastic member is coupled with the tooth. The hook can be curved so that the hook is more retentive on the aligner. The hook can be reinforced so that the reinforcement resists deformation when the elastic is in place.

Abstract: Systems and methods for monitoring a dental patient's progress during treatment. A camera coordinate system of a virtual camera is aligned to be coincident with a world coordinate system of a 3D) model representing a expected configuration of the patient's teeth at a particular time during treatment. One or more expected 2D images generated by mapping points from the 3D model to points on an image plane of the virtual camera. One or more 2D images of the patient's teeth taken at the particular time during treatment are compared to the expected 2D images to determine whether a configuration of the patient's teeth is within a threshold level of correspondence to the expected configuration of the patient's teeth. An indication about whether the dental treatment is proceeding as expected based on whether the configuration of the patient's teeth is within the threshold level can be provided.

Abstract: Methods for verifying manufacturing data are provided. In some embodiments, a method includes retrieving a fabrication data package including manufacturing data for one or more dental appliances, where the manufacturing data includes one or more treatment stages for repositioning a patient's teeth using the one or more dental appliances. The method can include determining whether there is an error in the manufacturing data of the fabrication data package. In response to a determination that there is an error in the manufacturing data, the method can include requesting a corrected fabrication data package, and transmitting the corrected fabrication data package to at least one fabrication terminal configured to execute a fabrication process for manufacturing the one or more dental appliances.

Abstract: The present disclosure provides computing device implemented methods, computing device readable media, and systems for adjustment of tooth position in a virtual dental model. Virtual dental modeling can include detecting space and/or collision between posterior teeth of an upper jaw and posterior teeth of a lower jaw in a virtual dental model that has been set in a preliminary target position. An energy function can be defined including the space and/or collision, tooth root movement, and align points. Weights can be assigned for each variable in the energy function. A position of the posterior teeth of the upper jaw and the posterior teeth of the lower jaw can be adjusted in six degrees of freedom to minimize the energy function. The detection, definition, assignment, and adjustment can be repeated until the energy function converges. The weights can be adjusted to reduce the space and/or collision.

Abstract: Systems for volume manufacturing of items are provided. In some embodiments, a fabrication system is configured to retrieve a fabrication data package including manufacturing data. The system can verify the manufacturing data of the fabrication data package, and transmit the fabrication data package to at least one fabrication terminal configured to perform at least one fabrication process in accordance with the manufacturing data of the fabrication data package. If a predefined fabrication processing time period has not expired, the system can determine a process load associated with at least one additional fabrication data package, and repeating the above processes for the at least one additional fabrication data package, if the process load of the at least one additional fabrication data package is less than a predetermined process load of the fabrication system. If the predefined fabrication processing time period has expired, the system can generate a status report.

Abstract: The current document is directed to methods and systems for monitoring a dental patient's progress during a course of treatment. A three-dimensional model of the expected positions of the patient's teeth can be projected, in time, from a three-dimensional model of the patient's teeth prepared prior to beginning the treatment. A digital camera is used to take one or more two-dimensional photographs of the patient's teeth, which are input to a monitoring system. The monitoring system determines virtual-camera parameters for each two-dimensional input image with respect to the time-projected three-dimensional model, uses the determined virtual-camera parameters to generate two-dimensional images from the three-dimensional model, and then compares each input photograph to the corresponding generated two-dimensional image in order to determine how closely the three-dimensional arrangement of the patient's teeth corresponds to the time-projected three-dimensional arrangement.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed methods may comprise determining the geometries for a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The geometries for the pair of orthodontic aligners may include an upper aligner with a first marking and a lower aligner with a second marking. The first marking may correspond to a position of a first hook, and the second marking may correspond to a position of a second hook. The first hook and the second hook may be configured to engage with an orthodontic elastic member so as to react a force to, for example, generate orthodontic forces on the patient’s teeth.

Abstract: Orthodontic positioning devices, and related methods and systems, are disclosed for use with one or more orthodontic elastic members. The disclosed devices may comprise a pair of orthodontic aligners for use as part of an orthodontic treatment plan. The pair of orthodontic aligners may include an upper aligner with a first integrally formed hook and a lower aligner with a second integrally formed hook. The first integrally formed hook and the second integrally formed hook may be configured to engage with an orthodontic elastic member so as to react a force to, for example, generate orthodontic forces on the patient's teeth. Each of the first integrally formed hook and the second integrally formed hook may extend buccally from the upper aligner and the lower aligner, respectively.