Abstract: An exchange membrane includes, for example, a first layer membrane having a first thickness, a second layer membrane having a thickness less than the first thickness, and the second layer membrane containing a catalyst, a catalyst content in the second layer membrane being greater than a catalyst content in the first layer membrane, and the exchange membrane having an interface between the first layer membrane and the second layer membrane. In some embodiments, the membrane electrode assembly (MEA) includes the first layer membrane without a catalyst, and/or the exchange membrane includes a bi-layer exchange membrane.

Abstract: Method for forming a membrane electrode assembly, include for example, providing a first layer membrane, a second layer membrane, an anode electrode, and a cathode electrode. The first layer membrane has a first thickness, the second layer membrane has a thickness less than the first thickness, and the second layer membrane contains a catalyst content that is greater than a catalyst content in the first layer membrane. The first layer membrane, the second layer membrane, the anode electrode, and the cathode electrode are formed into a membrane electrode assembly (MEA) comprising an exchange membrane having an interface between the first layer membrane and the second layer membrane. In some embodiments, may include a first and second lamination process, a single laminating process, a roll-to-roll process, and/or a casting process.

Abstract: An exchange membrane includes, for example, a first layer membrane having a first thickness, a second layer membrane having a thickness less than the first thickness, and the second layer membrane containing a catalyst, a catalyst content in the second layer membrane being greater than a catalyst content in the first layer membrane, and the exchange membrane having an interface between the first layer membrane and the second layer membrane. In some embodiments, the membrane electrode assembly (MEA) includes the first layer membrane without a catalyst, and/or the exchange membrane includes a bi-layer exchange membrane.