Abstract: A prilling apparatus and process for producing seed material for size enlargement processes such as a granulation process for bisphenol. The apparatus includes a fluidized bed system with a spray header therein for producing spray droplets of material in a gaseous stream such as nitrogen to form prills of less than about 1 mm diameter.

Abstract: Apparatus and process for chemically treating particulate solids material in free flowing condition with fluid reactants in a drum reactor having an acidifying chamber in which acid is introduced into the solids material and an ammoniation chamber in which ammonia is introduced into the solids material.

Abstract: An enhanced heat transfer process whereby solid particles are heated, dried, or cooled by a gas: Particles are repeatedly lifted and dropped as, for example, in flighted rotary drums. By forced recirculation, gas is passed through showering particles generally perpendicular to their plane of fall. Examples show gas forced to contact particles in this manner imparts an overall volumetric heat transfer coefficient to a rotary drum superior to that expected from classical literature or presently operating rotary drum heat exchangers. Disclosure teaches gas temperature adjustment between forced recirculations. Technique usage will reduce exchanger captial cost, increase energy efficiency, and reduce pollution problems. Also, prewetting of the particles in certain instances can be utilized to effect substantially increased pseudo volumetric heat transfer coefficients when cooling non-hygroscopic materials.

Abstract: The granulation of molten material using a heat transfer process whereby solid particles are heated, dried, or cooled by a gas: Particles are repeatedly lifted and dropped as, for example, in flighted rotary drums. By forced recirculation, gas is passed through showering particles generally perpendicular to their plane of fall. Examples show gas forced to contact particles in this manner imparts an overall volumetric heat transfer coefficient to a rotary drum superior to that expected from classical literature or presently operating rotary drum heat exchangers. Disclosure teaches gas temperature adjustment between forced recirculations. Technique usage will reduce exchanger capital cost, increase energy efficiency, and reduce pollution problems. Also, prewetting of the particles in certain instances can be utilized to effect substantially increased pseudo volumetric heat transfer coefficients when cooling non-hygroscopic materials.

Abstract: An improved process for the granulation or coating of hygroscopic or nonhygroscopic materials where melt is sprayed onto cascading granules of common or uncommon substrate in an enclosed vessel, and where the heat given off by solidification of the melt is absorbed by evaporation of water. The water is atomized into the granulator as an extremely fine mist and evaporation is effected without impingement of mist on granules or granulator internals. An equation is developed which mathematically represents the thermodynamics of the process and specific values are presented for variables when granulating sulfur or urea.

Abstract: an improved process for the granulation or coating of hygroscopic or nonhygroscopic materials where melt is sprayed onto cascading granules of common or uncommon substrate in an enclosed vessel such as a rotary drum preferably with lifting flights which provide maximum mixing of the granules and the atmosphere enclosed in the unit and where heat given off by solidification of the melt is absorbed by evaporation of water which is atomized as an extremely fine mist into areas of the vessel which are not subtended by falling granules. Evaporation is effected without impingement of the mist on the granules or vessel internals. Air for evaporation is pulled through the vessel concurrent with the flow of granules and its moisture content is regulated below the critical humidity of the granules throughout the vessel.