Abstract: Apparatuses and associated methods for forming olefins from saturated hydrocarbon feedstock are disclosed herein. In one embodiment, a carrier gas is introduced at a supersonic velocity to a feedstock injector section. A feedstock gas is introduced to the carrier gas stream using feedstock injectors that are offset in the streamwise direction one from another. The upstream feedstock injectors are positioned to inject feedstock gas to create plumes that improve penetration depth of the feedstock gas and reduce pressure losses at the downstream feedstock injectors. The feedstock gas can be regeneratively preheated by cooling the convergent-divergent nozzle. Water, steam and/or hydrogen gas can be injected into the apparatus for cooling the throat of the convergent-divergent nozzle.

Abstract: Apparatuses and associated methods for forming olefins from saturated hydrocarbon feedstock are disclosed herein. In one embodiment, a carrier gas is introduced at a supersonic velocity to a feedstock injector section. A feedstock gas is introduced tot he carrier gas stream using feedstock injectors that are offset in the streamwise direction one from another. The upstream feedstock injectors are positioned to inject feedstock gas to create plumes that improve penetration depth of the feedstock gas and reduce pressure losses at the downstream feedstock injectors. The feedstock gas can be regeneratively preheated by cooling the convergent-divergent nozzle. Water, steam and/or hydrogen gas can be injected into the apparatus for cooling the throat of the convergent-divergent nozzle.

Abstract: Apparatus and method for initiating pyrolysis of a feedstock by establishing a continuous, standing shock wave. Several embodiments of a shock wave reactor (10, 100, 150) are disclosed; each is connected to receive an ethane feedstock and a carrier fluid comprising superheated steam. The feedstock and the carrier fluid are pressurized so that they expand into parallel supersonic streams that mix due to turbulence within a mixing section (36) of a longitudinally extending channel (12) of the shock wave reactor. The carrier fluid heats the ethane feedstock as it mixes with it, producing a mixture that flows at supersonic velocity longitudinally down the channel. A gate valve (44) disposed downstream of the channel provides a controlled back pressure that affects the position of the shock wave and the residence time for the reaction. The shock wave rapidly heats the mixture above a pyrolysis temperature, producing a desired product by cracking the feedstock.

Abstract: Apparatus for initiating pyrolysis of a feedstock by establishing a continuous, standing shock wave. Several embodiments of a shock wave reactor (10, 100, 150) are disclosed; each is connected to receive an ethane feedstock and a carrier fluid comprising superheated steam. The feedstock and the carrier fluid are pressurized so that they expand into parallel supersonic streams that mix due to turbulence within a mixing section (36) of a longitudinally extending channel (12) of the shock wave reactor. The carrier fluid heats the ethane feedstock as it mixes with it, producing a mixture that flows at supersonic velocity longitudinally down the channel. A gate valve (44) disposed downstream of the channel provides a controlled back pressure that affects the position of the shock wave and the residence time for the reaction. The shock wave rapidly heats the mixture above a pyrolysis temperature, producing a desired product by cracking the feedstock.