Patents by Inventor Ashar ZAFAR

Ashar ZAFAR has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250051623
    Abstract: The present invention relates to a bonding resin useful for example in the manufacture of laminates, mineral wool insulation and wood products such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiber-boards (MDF), high density fiberboards (HDF), parquet flooring, curved plywood, veneered particleboards, veneered MDF or particle boards. The bonding resin is also useful for example in composites, molding compounds and foundry applications. The invention also relates to a method for preparing the bonding resin. The bonding resin comprises an aqueous solution comprising lignin and/or tannin and ammonia and/or an organic base and hydroxymethylfurfural, furfural, furfuryl alcohol, acetoxy methyl furfural or an oligomer of hydroxy methylfurfural or a combination thereof and optionally one or more crosslinker and optionally one or more additives.
    Type: Application
    Filed: December 19, 2022
    Publication date: February 13, 2025
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, David Almqvist, Dimitri Areskogh, Huynh Tram Anh Pham
  • Patent number: 12221545
    Abstract: The present invention relates to a liquid lignin composition, particularly useful in the manufacture of resins for products such as insulation, laminates and engineered wood products such as oriented strand boards (OSB). The liquid lignin composition has a low viscosity even at low water content.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: February 11, 2025
    Assignee: Stora Enso OYJ
    Inventors: Ashar Zafar, Jesper Ekström, Dimitri Areskogh
  • Patent number: 12163064
    Abstract: The present invention relates to a process for preparing a bonding resin, wherein lignin is provided in the form of an aqueous solution and mixed with one or more of glycerol diglycidyl ether, polyglycerol diglycidyl ether, polyglycerol polyglycidyl ether, glycerol triglycidyl ether, sorbitol polyglycidyl ether, alkoxylated glycerol polyglycidyl ether, trimethylolpropane triglycidyl ether, trimethylolpropane diglycidyl ether, polyoxy propylene glycol diglycidylether, polyoxypropylene glycol triglycidyl ether, diglycidylether of cyclohexane dimethanol, resorcinol diglycidyl ether, isosorbide diglycidyl ether, pentaerythritol tetraglycidyl ether, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether having 2-9 ethylene glycol units, propylene glycol diglycidyl ether having 1-5 propylene glycol units, and/or diglycidyl ether of terminal diol having a linear carbon chain of 3-6 carbon atoms; and optionally one or more additives.
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: December 10, 2024
    Assignee: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Staffan Torssell, Lars Hjelm, Li Jansson, Huynh Tram Anh Pham, Ashar Zafar
  • Patent number: 12077682
    Abstract: The present invention relates to the use of a bonding resin prepared by providing an aqueous solution comprising at least one biobased product selected from tannin, starch, soy protein, glycerol, chitin, pectin, dextrose or other carbohydrates, or a mixture thereof and mixing the aqueous solution with one or more of certain crosslinkers such as ethers, and optionally one or more additives. The bonding resin is used in the manufacture of laminates, mineral wool insulation or wood products, such as engineered wood products, such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF) or particle boards. Preferably, the bonding resin does not comprise lignin.
    Type: Grant
    Filed: May 13, 2020
    Date of Patent: September 3, 2024
    Assignee: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Ashar Zafar, Jesper Ekström
  • Patent number: 11981838
    Abstract: The present invention relates to an adhesive formulation comprising lignin, suitable for use in the manufacture of for example wood products. The lignin is provided in the form of a solution or dispersion or in dry solid form, such as in the form of a powder. The adhesive formulation also comprises phenol-formaldehyde (PF) resin and/or lignin-phenol-formaldehyde (LPF) resin. The adhesive formulation may also comprise extenders, hardeners, fillers and other additives, to achieve an adhesive formulation useful in the manufacture of for example wood products, such as plywood and laminated veneer lumber (LVL). The adhesive formulation can also be used in the manufacture of laminates and oriented strand boards.
    Type: Grant
    Filed: April 16, 2019
    Date of Patent: May 14, 2024
    Assignee: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Ashar Zafar, Jesper Ekström
  • Publication number: 20240010874
    Abstract: The present invention relates to a process for preparing a bonding resin suitable for use in coatings. The invention is directed to a method for preparing a bonding resin for use in a coating, wherein a solution of lignin in an organic solvent is mixed with polyglycerol polyglycidyl ether and optionally one or more additives.
    Type: Application
    Filed: December 16, 2020
    Publication date: January 11, 2024
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, Li Jansson
  • Publication number: 20230407156
    Abstract: The present invention relates to a bonding resin comprising lignin and plasticizer. The invention also relates to a method for producing the bonding resin as well as the use of the bonding resin. The bonding resin is useful for example in the manufacture of laminates, mineral wool insulation and wood products such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF), parquet flooring, curved plywood, veneered particleboards, veneered MDF or particle boards. The bonding resin is also useful for example in composites, molding compounds and foundry applications.
    Type: Application
    Filed: November 2, 2021
    Publication date: December 21, 2023
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, Sara Fäldt, Huynh Tram Anh Pham
  • Publication number: 20230242789
    Abstract: The present invention is directed to a process for preparing coating compositions containing up to 100% bio-based content. The coating compositions are used for coating metal, paper and wood substrates in various applications. The process for preparing the coating composition comprises the steps of providing lignin, wherein the lignin is agglomerated and has a particle size distribution such that at least 80 wt-% of the agglomerates have a diameter within the range of from 0.2 mm to 5.0 mm, dissolving the agglomerated lignin in an organic solvent, and mixing the solution with a crosslinker to obtain a coating composition.
    Type: Application
    Filed: July 1, 2021
    Publication date: August 3, 2023
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, Katarina Hägg, David Almqvist, Dimitri Areskogh
  • Patent number: 11667792
    Abstract: The present invention relates to a process for lignin dissolution in which partial methylolation of lignin is carried out during the step of preparing a solution of lignin in an aqueous medium comprising alkali. The lignin prepared according to the process of the present invention can be used to manufacture lignin-based phenolic resins, which are particularly useful in the manufacture of laminates.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: June 6, 2023
    Assignee: Stora Enso OYJ
    Inventors: Ashar Zafar, Jesper Ekström
  • Publication number: 20230026752
    Abstract: The present invention relates to a process for preparing a bonding resin, wherein lignin is provided in the form of an aqueous solution and mixed with one or more of a crosslinker and optionally one or more additives. The bonding resin is useful for example in the manufacture of laminates, mineral wool insulation and wood products such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF), parquet flooring, curved plywood, veneered particleboards, veneered MDF or particle boards.
    Type: Application
    Filed: December 16, 2020
    Publication date: January 26, 2023
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, Jesper Ekström
  • Publication number: 20230002654
    Abstract: The present invention relates to a process for preparing a bonding resin, wherein lignin is provided in the form of a solution in ammonia and/or an organic base and mixed with one or more crosslinkers and optionally one or more additives. The bonding resin is useful for example in the manufacture of laminates, mineral wool insulation and wood products such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF), parquet flooring, curved plywood, veneered particleboards, veneered MDF or particle boards. The bonding resin is also useful for example in composites, molding compounds and foundry applications.
    Type: Application
    Filed: December 16, 2020
    Publication date: January 5, 2023
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, Huynh Tram Anh Pham, Katarina Hägg, Jesper Ekström
  • Publication number: 20220259466
    Abstract: The present invention relates to the use of a bonding resin prepared by providing an aqueous solution comprising at least one biobased product selected from tannin, starch, soy protein, glycerol, chitin, pectin, dextrose or other carbohydrates, or a mixture thereof and mixing the aqueous solution with one or more of certain crosslinkers such as ethers, and optionally one or more additives. The bonding resin is used in the manufacture of laminates, mineral wool insulation or wood products, such as engineered wood products, such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF) or particle boards. Preferably, the bonding resin does not comprise lignin.
    Type: Application
    Filed: May 13, 2020
    Publication date: August 18, 2022
    Applicant: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Ashar Zafar, Jesper Ekström
  • Publication number: 20220243105
    Abstract: The present invention relates to a process for preparing a bonding resin, lignin in solid form or in the form of a dispersion in water is mixed with a crosslinker; and optionally one or more additives followed by addition of a basic solution. The bonding resin is useful for example in the manufacture of laminates, mineral wool insulation and wood products such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF), parquet flooring, curved plywood, veneered particleboards, veneered MDF or particle boards, laminates or mineral wool insulation.
    Type: Application
    Filed: June 22, 2020
    Publication date: August 4, 2022
    Applicant: Stora Enso OYJ
    Inventors: Ashar Zafar, Jesper Ekström
  • Publication number: 20220033561
    Abstract: The present invention relates to a process for lignin dissolution in which partial methylolation of lignin is carried out during the step of preparing a solution of lignin in an aqueous medium comprising alkali and phenol. The lignin prepared according to the process of the present invention can be used to manufacture lignin-based phenolic resins, which are particularly useful in the manufacture of laminates.
    Type: Application
    Filed: November 26, 2019
    Publication date: February 3, 2022
    Applicant: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Ashar Zafar, Jesper Ekström
  • Publication number: 20210388200
    Abstract: The present invention relates to an improved process for preparing an aqueous dispersion of lignin and the use of said suspension in the preparation of a resin.
    Type: Application
    Filed: October 7, 2019
    Publication date: December 16, 2021
    Applicant: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Ashar Zafar, Jesper Ekström, Dimitri Areskogh
  • Patent number: 11130257
    Abstract: The present invention relates to a lignin-based phenolic resin, particularly useful in the manufacture of oriented strand boards (OSB).
    Type: Grant
    Filed: July 3, 2017
    Date of Patent: September 28, 2021
    Assignee: Stora Enso OYJ
    Inventors: Ashar Zafar, Dimitri Areskogh, Jesper Ekström
  • Patent number: 11104774
    Abstract: The present invention relates to a method for increasing the reactivity of lignin which method comprises the following steps; providing a mixture comprising lignin and an alkali solution wherein the concentration of the alkali solution of the mixture is between 5-50% by weight, storing said mixture for a period of at least 1 day whereby the reactivity of the lignin is increased. The present invention also relates to a resin composition comprising said lignin and use of said resin composition.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: August 31, 2021
    Assignee: Stora Enso OYJ
    Inventors: Dimitri Areskogh, Ashar Zafar
  • Publication number: 20210253922
    Abstract: The present invention relates to a process for preparing a bonding resin, wherein lignin is provided in the form of an aqueous solution and mixed with one or more of glycerol diglycidyl ether, polyglycerol diglycidyl ether, polyglycerol polyglycidyl ether, glycerol triglycidyl ether, sorbitol polyglycidyl ether, alkoxylated glycerol polyglycidyl ether, trimethylolpropane triglycidyl ether, trimethylolpropane diglycidyl ether, polyoxypropylene glycol diglycidylether, polyoxypropylene glycol triglycidyl ether, diglycidylether of cyclohexane dimethanol, resorcinol diglycidyl ether, isosorbide diglycidyl ether, pentaerythritol tetraglycidyl ether, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether having 2-9 ethylene glycol units, propylene glycol diglycidyl ether having 1-5 propylene glycol units, and/or diglycidyl ether of terminal diol having a linear carbon chain of 3-6 carbon atoms; and optionally one or more additives.
    Type: Application
    Filed: June 28, 2019
    Publication date: August 19, 2021
    Applicant: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Staffan Torssell, Lars Hjelm, Li Jansson, Huynh Tram Anh Pham, Ashar Zafar
  • Patent number: 11084931
    Abstract: The present invention relates to an activated lignin composition, its manufacture and its use thereof. It also relates to a resin comprising lignin, its manufacture and use.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: August 10, 2021
    Assignee: Stora Enso OYJ
    Inventors: Dimitri Areskogh, Ashar Zafar
  • Publication number: 20210238367
    Abstract: The present invention relates to a process for preparing a bonding resin, wherein a resin prepared from lignin, phenol and formaldehyde and comprising a formaldehyde scavenger, is mixed with a resin prepared from phenol and formaldehyde and comprising a formaldehyde scavenger to achieve a mixture useful as a bonding resin useful in the manufacture of oriented strand board (OSB).
    Type: Application
    Filed: April 16, 2019
    Publication date: August 5, 2021
    Applicant: Stora Enso OYJ
    Inventors: Ben Nasli Bakir, Ashar Zafar, Jesper Ekström