Abstract: A shear spring comprising a base and a V-shaped surface opposite the base adapted to mate with a corresponding V-shaped surface positioned on a side wall of a spring mount, and an elastomeric material positioned between the base and the V-shaped surface, wherein the base includes a first flange extending away from the V-shaped surface and adapted to be positioned outwardly from a first edge of a side wall of a spring module, and wherein the base includes a second flange extending away from the V-shaped surface and adapted to be positioned outwardly from a second edge of the side wall of the spring module, where the first flange and the second flange are positioned in parallel planes.

Abstract: A vehicle suspension including a spring module and a spring mount positioned within an opening in the spring module with two shear springs on either side of the spring mount, wherein the spring mount includes an inboard part and an outboard part, and a through-hole positioned in the inboard or outboard part to allow passage of a threaded connecting rod therethrough that has been tightened to draw the inboard part of the first spring mount together with the outboard part of the first spring mount, and to compress the first shear spring between a first side wall of the spring mount and a first side wall of the opening, and also to compress a second shear spring between a second side wall of the spring mount and a second side wall of the opening.

Abstract: A vehicle suspension including a frame attachment portion attached to spring module having an opening defined by two side walls, a top wall and a bottom wall, and a spring mount positioned within the opening with two shear springs on either side of the spring mount, wherein the spring mount includes an inboard part and an outboard part separate from the inboard part, and a through-hole positioned in at least one of the inboard or inboard parts to allow passage of a threaded connecting rod therethrough, wherein the connecting rod has been tightened to draw the inboard part of the first spring mount together with the outboard part of the first spring mount, and to compress the first shear spring between the first side wall of the spring mount and the first side wall of the opening, and also to compress the second shear spring between the second side wall of the spring mount and the second side wall of the opening of the spring module.

Abstract: A vehicle axle is provided with a main body defined by the combination of a channel having an inverted U-shaped configuration and a bottom plate. The ends of the main body are curved upwardly to define a pair of gooseneck portions. Axle head sections are formed at the ends of the axle and are closed off by end extensions extending from the front and rear walls of the channel and a cover flap extension extending from the top wall of the channel. A head plate having a rounded back edge and/or a pocket is inserted within the space between the cover flap and the top edges of the end extensions.

Abstract: An elastomeric spring suspension is described for supporting a longitudinally extending vehicle frame rail above first and second axles forming a tandem axle configuration. The suspension includes a frame hanger assembly mounted to the vehicle frame rail. The frame hanger assembly has two full spring modules, each of which includes two shear springs, a progressive spring rate load cushion having a pyramidal shape with a flattened top surface and a spring mount for mounting the springs. A saddle assembly is connected to the spring mount, and an equalizing beam is connected to the saddle assembly and further connected to the axles. The spring rate for the suspension increases almost linearly as a function of sprung load, resembling a pneumatic suspension. Accordingly, the suspension exhibits excellent ride quality, without sacrificing roll stability.

Abstract: A rotatable bar pin bushing assembly is disclosed for connecting components in a vehicular system, such as a suspension and/or axle system. The rotatable bar pin bushing assembly includes an inner sleeve, an outer sleeve positioned around the inner sleeve, and an insert positioned between the inner and outer sleeves. The rotatable bar pin bushing assembly also includes a bar pin rotatably positioned within the inner sleeve. The bar pin has at least one end with at least one bore extending therethrough to receive a fastener. The bar pin is rotatable within the inner sleeve to allow indexing of the bar pin for registering the at least one bore of the bar pin with a connector of a different component. A method for assembling the rotatable bar pin bushing assembly is also disclosed.

Abstract: An elastomeric spring suspension is described for supporting a longitudinally extending vehicle frame rail above first and second axles forming a tandem axle configuration. The suspension includes a frame hanger assembly mounted to the vehicle frame rail. The frame hanger assembly has two full spring modules, each of which includes two shear springs, a progressive spring rate load cushion having a pyramidal shape with a flattened top surface and a spring mount for mounting the springs. A saddle assembly is connected to the spring mount, and an equalizing beam is connected to the saddle assembly and further connected to the axles. The spring rate for the suspension increases almost linearly as a function of sprung load, resembling a pneumatic suspension. Accordingly, the suspension exhibits excellent ride quality, without sacrificing roll stability.

Abstract: An elastomeric spring suspension is described for supporting a longitudinally extending vehicle frame rail above first and second axles forming a tandem axle configuration. The suspension includes a frame hanger assembly mounted to the vehicle frame rail. The frame hanger assembly has two full spring modules, each of which includes two shear springs, a progressive spring rate load cushion having a pyramidal shape with a flattened top surface and a spring mount for mounting the springs. A saddle assembly is connected to the spring mount, and an equalizing beam is connected to the saddle assembly and further connected to the axles. The spring rate for the suspension increases almost linearly as a function of sprung load, resembling a pneumatic suspension. Accordingly, the suspension exhibits excellent ride quality, without sacrificing roll stability.

Abstract: A vehicle suspension for connecting a vehicle frame rail to a first vehicle axle and for connecting the vehicle frame rail to a second vehicle axle includes a fabricated equalizing beam connected to the first and second vehicle axles, a split bolster spring assembly connected to the equalizing beam, a fabricated saddle connected to the split bolster spring assembly, and a modular shear plate connected to the saddle and to the vehicle frame rail. The modular shear plate permits use of a universal saddle for mounting to a variety of vehicle frame configurations.

Abstract: A suspension system incldes first and second frame hangers mounted to the supported frame member. A single-leaf proximal end. The eye is pivotally connected to the frame member at the first frame hanger and the distal end portion of the leaf spring is connected to the frame member at the second frame hanger. A leaf spring attachment part mounts to the distal end portion of the leaf spring and connects it with the second frame hanger. The leaf spring attachment part includes a sleeve having an axially extending bore. The sleeve is sized and shaped to accommodate a rod, such as a pin or pivot bolt, to connect the distal end portion of the leaf spring and the leaf spring attachment part with the second frame hanger. When it is so connected, the leaf spring attachment part restricts the movement of the leaf spring to be controlled range.

Abstract: A vehicle suspension for connecting a vehicle frame rail to a first vehicle axle and for connecting the vehicle frame rail to a second vehicle axle includes a fabricated equalizing beam connected to the first and second vehicle axles, a split bolster spring assembly connected to the equalizing beam, a fabricated saddle connected to the split bolster spring assembly, and a modular shear plate connected to the saddle and to the vehicle frame rail. The modular shear plate permits use of a universal saddle for mounting to a variety of vehicle frame configurations.

Abstract: The invention relates to suspensions for trucks and trailers and to systems for clamping an axle housing to a combination suspension support member and spring in such a way that the axle housing is clamped and compressed uniformly on all four sides whereby there is no appreciable tendency for the axle housing to collapse or become deformed so as to require frequent retorquing of the clamping bolts. The system uses interfitting bottom and top axle housing wraps. The bottom axle wrap has upwardly extending sides engaging opposite sides of the axle housing either directly or against interfitting downward extensions on the top axle housing wrap. Vertical clamping bolts cause the upwardly extending sides on the bottom wrap to press inwardly against the sides of the axle housing.

Abstract: A suspension system is shown and described for use with first and second frame members positioned on first and second sides of a vehicle chassis. Both frame members have a hanger mounted thereto. The suspension system includes two upper and two lower control arms. One upper and one lower control arm are positioned on each side of the vehicle. Both arms are pivotally mounted to the hanger positioned on that side of the vehicle and are further pivotally mounted to an axle seat also positioned on that side of the vehicle. A transverse stabilizer is mounted to the underside of both lower control arms and extends across the vehicle, from one side to the other, in a direction generally transverse to that of the arms. One air spring is mounted on each side of the vehicle to the frame member and the axle seat on that side. Likewise, one shock absorber is mounted on each side of the vehicle to the frame member and to the axle seat on that side.

Abstract: A suspension system includes first and second frame hangers mounted to the supported frame member. A single-leaf leaf spring of the system includes an eye formed at its proximal end. The eye is pivotally connected to the frame member at the first frame hanger and the distal end portion of the leaf spring is connected to the frame member at the second frame hanger. A leaf spring attachment part mounts to the distal end portion of the leaf spring and connects it with the second frame hanger. The leaf spring attachment part includes a sleeve having an axially extending bore. The sleeve is sized and shaped to accommodate a rod, such as a pin or pivot bolt, to connect the distal end portion of the leaf spring and the leaf spring attachment part with the second frame hanger. When it is so connected, the leaf spring attachment part restricts the movement of the leaf spring to a controlled range.