Abstract: Provided herein are surface treated pigments and methods of making and using the surface treated pigments. The surface treated pigments can comprise a mineral pigment surface treated with a hydrophilic latex composition and a hydrophobic material, which produce a film on an outer surface of the pigment. The hydrophobic material can be selected from a silane, a siloxane, or a siloxane/silicone resin blend, wax, fatty acid, styrene-butadiene latex, or a mixture thereof. The hydrophilic latex composition can be selected from a straight (meth)acrylic latex emulsion, a styrene-(meth)acrylic latex emulsion, or a blend thereof. The surface treated pigment has a surface energy that is less than a surface energy of the mineral pigment alone, a water contact angle of at least 90° and a dodecane contact angle of less than 150°.

Abstract: Provided is a kaolin having a finer particle size and a narrower particle size distribution, in combination with suitable morphology. Also provided are a method of preparing the kaolin product and methods of use.

Abstract: A method for preparing an aqueous based coating system, and coating systems made thereby, for coating onto paper and/or paperboard for providing barrier to liquid, moisture vapor, oil and grease including a pigment and a polymer emulsion system or natural based binding system. One alternative of the method includes surface treating a pigment to form a pigment system and mixing a polymer emulsion system or natural based binding system with the pigment system. Another alternative of the method includes mixing a pigment and polymer emulsion system or natural based binding system and hydrophobizing the polymer emulsion system or natural based binding system by adding silanes, siloxanes, siloxane/silicone resin blends, or their carbon based analogs.

Abstract: Provided is a kaolin having a finer particle size and a narrower particle size distribution, in combination with suitable morphology. Also provided are a method of preparing the kaolin product and methods of use.

Abstract: Calcined kaolin comprising a narrow particle size distribution and a fluxing agent are disclosed herein. In some examples, the calcined kaolin comprises particles, wherein 90% by weight or less of the particles have a diameter of less than 10 microns; 80% by weight or less of the particles have a diameter of less than 5 microns; 40% by weight or less of the particles have a diameter of less than 2 microns; and 20% by weight or less of the particles have a diameter of less than 1 micron. The calcined kaolin exhibits improved brightness, whiteness, particle size distribution, mullite index, and +325 mesh residue level compared to conventional calcined kaolin. Methods of making and using the calcined kaolin particles are also provided herein.

Abstract: Provided is a kaolin having a finer particle size and a narrower particle size distribution, in combination with suitable morphology. Also provided are a method of preparing the kaolin product and methods of use.

Abstract: Kaolin compositions comprising coarse kaolin particles are disclosed herein. The kaolin compositions can include kaolin particles having a GE brightness of at least 78 and a particle size distribution wherein at least 50% by weight of the kaolin particles have an equivalent size diameter (e.s.d.) of 30 ?m or greater. In some embodiments, the kaolin compositions can include kaolin particles having a bimodal particle distribution. In other embodiments, the kaolin compositions can include kaolin particles having a low crystalline silica content, such as a crystalline silica content of 0.1% by weight or less and a particle size distribution wherein at least 50% by weight of the kaolin particles have an equivalent size diameter (e.s.d.) of 15 ?m or greater. In some embodiments, the kaolin particles can be free of crystalline silica. Methods of making and using the kaolin compositions are also disclosed herein.

Abstract: A method for preparing an aqueous based coating system, and coating systems made thereby, for coating onto paper and/or paperboard for providing barrier to liquid, moisture vapor, oil and grease including a pigment and a polymer emulsion system or natural based binding system. One alternative of the method includes surface treating a pigment to form a pigment system and mixing a polymer emulsion system or natural based binding system with the pigment system. Another alternative of the method includes mixing a pigment and polymer emulsion system or natural based binding system and hydrophobizing the polymer emulsion system or natural based binding system by adding silanes, siloxanes, siloxane/silicone resin blends, or their carbon based analogs.

Abstract: A method for preparing an aqueous based coating system, and coating systems made thereby, for coating onto paper and/or paperboard for providing barrier to liquid, moisture vapor, oil and grease including a pigment and a polymer emulsion system or natural based binding system. One alternative of the method includes surface treating a pigment to form a pigment system and mixing a polymer emulsion system or natural based binding system with the pigment system. Another alternative of the method includes mixing a pigment and polymer emulsion system or natural based binding system and hydrophobizing the polymer emulsion system or natural based binding system by adding silanes, siloxanes, siloxane/silicone resin blends, or their carbon based analogs.

Abstract: Provided is a kaolin having a finer particle size and a narrower particle size distribution, in combination with suitable morphology. Also provided are a method of preparing the kaolin product and methods of use.

Abstract: A fully calcined kaolin pigment extender is provided which has a product Mullite Index (M.I.) of 25.0 or higher. The calcined kaolin pigment extender can be advantageously used in paints to improve scrub and burnish resistance.

Abstract: Disclosed are methods of processing kaolin to produce ultrafine hydrous kaolin. The methods involve processing gray crude kaolin by subjecting the kaolin crude to flotation and then centrifuging the kaolin to provide a fine stream that is subject to refinement. Also disclosed are systems for the automated processing of gray crude kaolin to produce the ultrafine hydrous kaolin and paint compositions that contain the ultrafine hydrous kaolin.

Abstract: A fully calcined kaolin pigment extender is provided which has a product Mullite Index (M.I.) of 25.0 or higher. The calcined kaolin pigment extender can be advantageously used in paints to improve scrub and burnish resistance.

Abstract: This invention is directed to novel pigments, pigment systems (including components not classified as pigments) and formulations for use in an aqueous coating system applied onto cellulosic (paper and/or paperboard) and non-cellulosic substrates (polyethylene (PE), polylactic acid (PLA), polyvinyl acetate (PVAc), etc.) to impart barrier properties.

Abstract: Disclosed are methods of processing kaolin to produce ultrafine hydrous kaolin. The methods involve processing gray crude kaolin by subjecting the kaolin crude to flotation and then centrifuging the kaolin to provide a fine stream that is subject to refinement. Also disclosed are systems for the automated processing of gray crude kaolin to produce the ultrafine hydrous kaolin and paint compositions that contain the ultrafine hydrous kaolin.

Abstract: Disclosed are methods of processing kaolin to produce ultrafine hydrous kaolin. The methods involve processing gray crude kaolin by subjecting the kaolin crude to flotation and then centrifuging the kaolin to provide a fine stream that is subject to refinement. Also disclosed are systems for the automated processing of gray crude kaolin to produce the ultrafine hydrous kaolin and paint compositions that contain the ultrafine hydrous kaolin.

Abstract: A silicone resin composition is provided which includes a silicone resin such as a silicone elastomer and a particulate kaolin filler which has been pretreated with an amino- or vinyl-functionalized organosilane or organosiloxane. The treated particulate kaolin filler can be used as reinforcement for silicone resin replacing silica fillers typically used for reinforcement.