Patents by Inventor Aspy K. Mehta
Aspy K. Mehta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20080214767Abstract: This invention relates to an isotactic propylene homopolymer having: more than 15 and less than 100 regio defects (sum of 2,1-erythro and 2,1-threo insertions and 3,1-isomerizations) per 10,000 propylene units; an Mw of 35000 g/mol or more; a peak melting temperature of greater than 149° C.; an mmmm pentad fraction of 0.85 or more; a heat of fusion of 80 J/g or more; and a peak melting temperature minus peak crystallization temperature (Tmp?Tcp) of less than or equal to (0.907 times Tmp) minus 99.64 (Tmp?Tcp<(0.907×Tmp)?99.64), as measured in ° C. on the homopolymer having 0 wt % nucleating agent.Type: ApplicationFiled: December 20, 2007Publication date: September 4, 2008Inventors: Aspy K. Mehta, Manika Varma-Nair, Gabor Kiss, Patrick Brant, Robert P. Reynolds, John W. Chu, Steven P. Rucker, Peijun Jiang
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Patent number: 7319077Abstract: This invention relates to a nonwoven article comprising a heterogeneous blend comprising: 1) from 60 to 99 weight percent of one or more semi-crystalline polymers (based upon the weight of the semi-crystalline and semi-amorphous polymers), each semi-crystalline polymer comprising propylene and from 0 to 5 weight % alpha-olefin comonomer (based upon the weight of the polymer), said semi-crystalline polymers each having a melting point between 100 and 170° C. and a melt flow rate of 2000 dg/min or less; and 2) from 1 to 40 weight % of one or more semi-amorphous polymers (based upon the weight of the semi-crystalline and semi-amorphous polymers), each semi-amorphous polymer comprising propylene and from 10 to 25 weight % of one or more C2 and or C4 to C10 alpha-olefin comonomers, said semi-amorphous polymers each having: a) heat of fusion of 4 to 70 J/g; b) a Melt Flow Rate of 0.Type: GrantFiled: December 9, 2005Date of Patent: January 15, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Aspy K. Mehta, Chia Yung Cheng, Sudhin Datta, Wen Li, Chon Y. Lin, Srivatsan S. Iyer
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Publication number: 20070284787Abstract: The present invention relates to a process for preparing a thermoplastic vulcanizate (TPV) comprising: contacting a thermoplastic polymer, a cross-linkable elastomer, at least one curative, and at least one cure activator in a solvent to form Composition A. The solvent is then removed, and thereafter the cross-linkable elastomer is at least partially cured. The average particle size of the cross-linkable elastomer is 10 microns or less after the solvent is removed.Type: ApplicationFiled: April 18, 2007Publication date: December 13, 2007Inventors: Weiqing Weng, Sunny Jacob, Peijun Jiang, Armenag H. Dekmezian, Aspy K. Mehta, Peter W. Manders, Pradeep Shirodkar, Palanisamy Arjunan
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Publication number: 20070282073Abstract: This invention relates to the preparation of thermoplastic vulcanizates (TPVs) with unique morphological features, more specifically, this invention relates to a method for preparing TPV compositions wherein the mixing of plastomers and elastomers are carried out in solvent with curatives to induce cross-linking.Type: ApplicationFiled: April 18, 2007Publication date: December 6, 2007Inventors: Weiqing Weng, Sunny Jacob, Peijun Jiang, Armenag H. Dekmezian, Aspy K. Mehta, James R. Ayers, David J. Lohse, Peter W. Manders, Palanisamy Arjunan
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Patent number: 7101936Abstract: A method of lowering MFR response of a high-melt-flow-rate-polymer-producing metallocene catalyst is provided. The method includes contacting the metallocene catalyst with a sufficient quantity of ?,?-diene monomer such that when the catalyst composition is contacted with polymerizable reactants under suitable polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 1000. Hydrogen and ethylene may also be present in the polymerization. Additionally a catalyst composition is provided which includes a high-melt-flow-rate-polymer-producing metallocene catalyst and a sufficient quantity of ?,?-diene monomers such that when the catalyst composition is contacted with a monomer under polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 1000.Type: GrantFiled: December 18, 2001Date of Patent: September 5, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Weiqing Weng, Aspy K. Mehta, Pawan K. Agarwal, Armenag Dekmezian
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Patent number: 7098277Abstract: The present invention provides isotactic polypropylene compositions suitable for cast film applications, cast polypropylene films made therefrom, and processes for forming such films. The novel polypropylene films are formed from film resins having a melt flow ratio of from 6–15 dg/min, with a narrow molecular weight distribution, narrow composition distribution, low level of solvent extractables, and increased film clarity (i.e., decreased haze %) compared to prior art Ziegler-Natta polypropylene film resins. The polypropylene films can be cast from an extruded polypropylene polymer, the extruded isotactic polypropylene polymer being formed by polymerization with a fluorided silica supported catalyst.Type: GrantFiled: August 22, 2001Date of Patent: August 29, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Chon-Yie Lin, Michael C-C Chen, Aspy K. Mehta
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Patent number: 6977287Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with ?,?-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of ?,?-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations. Desirably, the melting point range of one of the crystalline populations is distinguishable from the melting point range of another crystalline population by a temperature range of from 1° C. to 8° C.Type: GrantFiled: June 24, 2003Date of Patent: December 20, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Chon-Yie Lin, Galen C. Richeson, Palanisamy Arjunan, Olivier Jean Georjon
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Patent number: 6809168Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: GrantFiled: April 2, 2003Date of Patent: October 26, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Olivier Jean Georjon, Chon-Yie Lin, Michael C. Chen, Galen C. Richeson, Palanisamy Arjunan
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Patent number: 6784269Abstract: This invention relates to propylene homopolymer compositions obtained from metallocene catalysis wherein the polymer has a molecular weight distribution (Mw/Mn) in the range of from 4.0 to 20.0. The propylene homopolymer composition may be prepared in a multiple stage polymerization process using the same metallocene component in at least two stages. The composition may comprise isotactic homopolymer in one embodiment, and have a hexane extractables of less than 2 wt % in one embodiment. The composition is useful in making films.Type: GrantFiled: June 20, 2002Date of Patent: August 31, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: Chon Y. Lin, Michael C. Chen, Aspy K. Mehta, Rajan K. Chudgar
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Patent number: 6780936Abstract: This invention relates to compositions derived from polyolefins combined with a polymeric nucleating agent. The nucleating agent is specifically a diene-propylene copolymer.Type: GrantFiled: February 11, 2003Date of Patent: August 24, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: Pawan K. Agarwal, Armenag Dekmezian, Aspy K. Mehta, Weiqing Weng
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Publication number: 20040157999Abstract: This invention relates to compositions derived from polyolefins combined with polymeric nucleating agent. The nucleating agent is specifically a diene-propylene copolymer.Type: ApplicationFiled: February 11, 2003Publication date: August 12, 2004Inventors: Pawan K. Agarwal, Armenag Dekmezian, Aspy K. Mehta, Weiqing Weng
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Publication number: 20040087750Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further indude at least two crystalline populations.Type: ApplicationFiled: June 24, 2003Publication date: May 6, 2004Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Chon-Yie Lin, Galen C. Richeson, Palanisamy Arjunan, Olivier Jean Georjon
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Publication number: 20040087749Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: ApplicationFiled: April 2, 2003Publication date: May 6, 2004Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Armenag H. Dekmezian, Olivier Jean Georjon, Chon-Yie Lin, Michael C. Chen, Galen C. Richeson, Palanisamy Arjunan
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Publication number: 20040054098Abstract: A method of lowering MFR response of a high-melt-flow-rate-polymer-producing metallocene catalyst is provided. The method includes contacting the metallocene catalyst with a sufficient quantity of &agr;,&ohgr;-diene monomer such that when the catalyst composition is contacted with polymerizable reactants under suitable polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 1000. Hydrogen and ethylene may also be present in the polymerization. Additionally a catalyst composition is provided which includes a high-melt-flow-rate-polymer-producing metallocene catalyst and a sufficient quantity of &agr;,&ohgr;-diene monomers such that when the catalyst composition is contacted with a monomer under polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 1000.Type: ApplicationFiled: June 2, 2003Publication date: March 18, 2004Inventors: Weiqing Weng, Aspy K. Mehta, Pawan K. Agarwal, Armenag Dekmezian
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Publication number: 20040030050Abstract: The present invention provides isotactic polypropylene compositions suitable for cast film applications, cast polypropylene films made therefrom, and processes for forming such films. The novel polypropylene films are formed from film resins having a melt flow ratio of from 6-15 dg/min, with a narrow molecular weight distribution, narrow composition distribution, low level of solvent extractables, and increased film clarity (i.e., decreased haze %) compared to prior art Ziegler-Natta polypropylene film resins. The polypropylene films can be cast from an extruded polypropylene polymer, the extruded isotactic polypropylene polymer being formed by polymerization with a fluorided silica supported catalyst.Type: ApplicationFiled: June 9, 2003Publication date: February 12, 2004Inventors: Chon-Yie Lin, Michael C-C Chen, Aspy K. Mehta
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Patent number: 6583227Abstract: This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films.Type: GrantFiled: March 6, 2001Date of Patent: June 24, 2003Assignee: ExxonMobil Chemical Patents Inc.Inventors: Aspy K. Mehta, Michael C. Chen, James J. McAlpin, Anthony N. Speca, Kelly Tormaschy, Chon Y. Lin
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Patent number: 6576306Abstract: This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films.Type: GrantFiled: March 6, 2001Date of Patent: June 10, 2003Assignee: ExxonMobil Chemical Patents Inc.Inventors: Aspy K. Mehta, Michael C. Chen, James J. McAlpin, Anthony N. Speca, Kelly Tormaschy, Chon Y. Lin
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Publication number: 20030088022Abstract: This invention relates to propylene homopolymer compositions obtained from metallocene catalysis wherein the polymer has a molecular weight distribution (Mw/Mn) in the range of from 4.0 to 20.0. The propylene homopolymer composition may be prepared in a multiple stage polymerization process using the same metallocene component in at least two stages. The composition may comprise isotactic homopolymer in one embodiment, and have a hexane extractables of less than 2 wt % in one embodiment. The composition is useful in making films.Type: ApplicationFiled: June 20, 2002Publication date: May 8, 2003Inventors: Chon Y. Lin, Michael C. Chen, Aspy K. Mehta, Rajan K. Chudgar
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Patent number: 6512019Abstract: This invention relates generally to foamable crystalline propylene polymers obtained from metallocene catalysis and to their methods of production. The foamed crystalline propylene polymers have molecular weight distributions and densities that fall within broad ranges. The crystalline propylene polymers may be prepared in a multiple stage polymerization process using a combination of metallocene components in at least two stages.Type: GrantFiled: November 1, 2000Date of Patent: January 28, 2003Assignee: ExxonMobil Chemical Patents Inc.Inventors: Pawan Kumar Agarwal, Aspy K. Mehta
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Publication number: 20020013440Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: ApplicationFiled: February 20, 2001Publication date: January 31, 2002Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Charlie Y. Lin, Michael C. Chen, Galen C. Richeson