Patents by Inventor Ataru Ichikawa

Ataru Ichikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6412682
    Abstract: In a method of soldering a work-piece in a state where the work-piece contacts a wave molten solder, a soldering process is performed while controlling an immersion depth of the work-piece into the wave molten solder to be constant. The immersion depth control is performed by changing one of a height position of the work-piece and a wave height of the wave molten solder based on a displacement amount of the work-piece in a height direction thereof. Accordingly, the soldering process can be performed with high quality even when the work-piece is thermally warped.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: July 2, 2002
    Assignee: Denso Corporation
    Inventors: Ataru Ichikawa, Tatsuya Kubo, Atsushi Furumoto, Kenji Arai, Mitsuhiro Sugiura, Misao Tanaka
  • Publication number: 20010032869
    Abstract: In a method of soldering a work-piece in a state where the work-piece contacts a wave molten solder, a soldering process is performed while controlling an immersion depth of the work-piece into the wave molten solder to be constant. The immersion depth control is performed by changing one of a height position of the work-piece and a wave height of the wave molten solder based on a displacement amount of the work-piece in a height direction thereof. Accordingly, the soldering process can be performed with high quality even when the work-piece is thermally warped.
    Type: Application
    Filed: June 22, 2001
    Publication date: October 25, 2001
    Applicant: DENSO Corporation
    Inventors: Ataru Ichikawa, Tatsuya Kubo, Atsushi Furumoto, Kenji Arai, Mitsuhiro Sugiura, Misao Tanaka
  • Patent number: 6273319
    Abstract: In a method of soldering a work-piece in a state where the work-piece contacts a wave molten solder, a soldering process is performed while controlling an immersion depth of the work-piece into the wave molten solder to be constant. The immersion depth control is performed by changing one of a height position of the work-piece and a wave height of the wave molten solder based on a displacement amount of the work-piece in a height direction thereof. Accordingly, the soldering process can be performed with high quality even when the work-piece is thermally warped.
    Type: Grant
    Filed: January 13, 1999
    Date of Patent: August 14, 2001
    Assignee: Denso Corporation
    Inventors: Ataru Ichikawa, Tatsuya Kubo, Atsushi Furumoto, Kenji Arai, Mitsuhiro Sugiura, Misao Tanaka
  • Patent number: 6273317
    Abstract: In a flow soldering apparatus, a substrate is clamped by a pair of nails of a chuck mechanism and transferred over a molten solder barrel while being held in contact with a molten solder. The nails are held resiliently to each other, so that the substrate is allowed to expand thermally between the nails without bowing. The chuck mechanism has a scraper nail which extends transversely over the entire lateral length of the substrate at the front side of the substrate in a substrate transfer direction to push away an oxide film formed on the molten solder. The chuck mechanism is constructed to allow the molten solder to enter underneath the substrate in the lateral direction with respect to the substrate transfer direction. After completing one soldering operation, the nails change the set of the opposing two sides to another set of two opposing sides of the substrate, so that the substrate is subjected to the soldering operation from a direction different from the preceding soldering operation.
    Type: Grant
    Filed: October 19, 1999
    Date of Patent: August 14, 2001
    Assignee: Denso Corporation
    Inventors: Kenji Arai, Ataru Ichikawa, Atsushi Furumoto, Tatuya Kubo, Misao Tanaka, Mitsuhiro Sugiura
  • Patent number: 6257480
    Abstract: In a jet soldering method, a substrate is held by an actuator and pre-heated by a pre-heater. The pre-heater has a shield member or the substrate is swung to equalize temperature distribution in the substrate. The substrate is then transferred over a primary jet soldering bath while dipping a treatment surface of the substrate in a primary solder jet, so that solder stick to the treatment surface of the substrate. Then, the substrate is transferred over a secondary jet soldering bath while dipping the treatment surface in a secondary solder jet, so that the solder sticking to the substrate is shaped. The transfer conditions of the substrate are differentiated between transfers over the primary jet soldering bath and the secondary jet soldering bath.
    Type: Grant
    Filed: June 29, 1999
    Date of Patent: July 10, 2001
    Assignee: Denso Corporation
    Inventors: Atushi Furumoto, Ataru Ichikawa, Tatsuya Kubo, Misao Tanaka, Mitsuhiro Sugiura, Kenji Arai