Patents by Inventor Atsuhito Honda

Atsuhito Honda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080060728
    Abstract: A method for manufacturing a non-oriented electrical steel sheet including hot-rolling a steel slab containing 0-0.010% of C; at least one of Si and Al in a total amount of 0.03% to 0.5%; 0.5% or less of Mn; 0.10% or more to 0.26% or less of P; 0.015% or less of S; and 0.010% or less of N, on a mass percentage basis, the remainder being Fe and unavailable impurities, under conditions of a heating temperature in a single-phase austenite region and a coiling temperature of 650° C. or less; descaling the hot-rolled sheet to cold-roll the descaled sheet once or twice or more with an intermediate annealing sub-step therebetween; and then finish-annealing the cold-rolled sheet at a temperature of 700° C. or more in the single-phase ferrite region.
    Type: Application
    Filed: October 29, 2007
    Publication date: March 13, 2008
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Masaaki Kohno, Masaki Kawano, Atsuhito Honda, Akio Fujita
  • Patent number: 7226658
    Abstract: A magnetic steel sheet with an insulating coating having a good punchability, high sliding performance, excellent handleability in processing, and good uniformity and adhesiveness is achieved by forming a chromium-free insulating coating containing 20 parts by mass or more and 90 parts by mass or less of fluorocarbon resin as a top layer coating of the magnetic steel sheet, and preferably making the kinetic friction coefficient of a surface of the insulating coating 0.3 or less.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: June 5, 2007
    Assignee: JFE Steel Corporation
    Inventors: Kazumichi Sashi, Yuka Komori, Masaki Kawano, Atsuhito Honda
  • Publication number: 20040149355
    Abstract: The present invention provides a non-oriented electrical steel sheet containing:
    Type: Application
    Filed: December 24, 2003
    Publication date: August 5, 2004
    Inventors: Masaaki Kohno, Masaki Kawano, Atsuhito Honda, Akio Fujita
  • Publication number: 20030175524
    Abstract: A magnetic steel sheet with an insulating coating having a good punchability, high sliding performance, excellent handleability in processing, and good uniformity and adhesiveness is achieved by forming a chromium-free insulating coating containing 20 parts by mass or more and 90 parts by mass or less of fluorocarbon resin as a top layer coating of the magnetic steel sheet, and preferably making the kinetic friction coefficient of a surface of the insulating coating 0.3 or less.
    Type: Application
    Filed: December 9, 2002
    Publication date: September 18, 2003
    Inventors: Kazumichi Sashi, Yuka Komori, Masaki Kawano, Atsuhito Honda
  • Patent number: 6475304
    Abstract: Grain-oriented silicon steel sheet with Bi as an auxiliary inhibitor and a forsterite coating film having a Cr spinel oxide subscale of FeCr2O4 or FexMn1-xCr2O4 (0.6≦x≦1), made from a steel slab containing 0.005-0.20 wt % of Bi and 0.1-1.0 wt % of Cr.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: November 5, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Hiroaki Toda, Kunihiro Senda, Mitsumasa Kurosawa, Makoto Watanabe, Atsuhito Honda
  • Patent number: 6416591
    Abstract: A finish annealed non-oriented electromagnetic steel sheet includes about 0.01 wt % or less of C, greater than about 1.0 wt % and at most about 3.5 wt % of Si, at least about 0.6 wt % and at most about 3.0 wt % of Al, at least about 0.1 wt % and at most about 2.0 wt % of Mn, at least about 2 ppm and at most about 80 ppm of one or more rare earth metals (REM), a maximum content of Ti and Zr being about 15 ppm and 80 ppm, respectively, wherein oxygen on the surface layer of the steel sheet is 1.0 g/e2 or less. Since the non-oriented electromagnetic steel sheet has desirable mechanical properties resulting from the increased amounts of Si and Al, a high magnetic flux density can be maintained without sacrificing a punching property as well as very low iron loss can be obtained even after stress relief annealing.
    Type: Grant
    Filed: August 3, 2001
    Date of Patent: July 9, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Masaki Kawano, Yoshihiro Ozaki, Atsuhito Honda
  • Publication number: 20020066500
    Abstract: A finish annealed non-oriented electromagnetic steel sheet includes about 0.01 wt % or less of C, greater than about 1.0 wt % and at most about 3.5 wt % of Si, at least about 0.6 wt % and at most about 3.0 wt % of Al, at least about 0.1 wt % and at most about 2.0 wt % of Mn, at least about 2 ppm and at most about 80 ppm of one or more rare earth metals (REM), a maximum content of Ti and Zr being about 15 ppm and 80 ppm, respectively, wherein oxygen on the surface layer of the steel sheet is 1.0 g/m2 or less. Since the non-oriented electromagnetic steel sheet has desirable mechanical properties resulting from the increased amounts of Si and Al, a high magnetic flux density can be maintained without sacrificing a punching property as well as very low iron loss can be obtained even after stress relief annealing.
    Type: Application
    Filed: August 3, 2001
    Publication date: June 6, 2002
    Applicant: Kawasaki Steel Corporation
    Inventors: Masaki Kawano, Yoshihiro Ozaki, Atsuhito Honda
  • Publication number: 20020000265
    Abstract: Grain-oriented silicon steel sheet with Bi as an auxiliary inhibitor and a forsterite coating film having a Cr spinel oxide subscale of FeCr2O4 or FexMn1−xCr2O4 (0.6≦x≦1), made from a steel slab containing 0.005-0.20 wt % of Bi and 0.1-1.0 wt % of Cr.
    Type: Application
    Filed: July 18, 2001
    Publication date: January 3, 2002
    Applicant: Kawasaki Steel Corporation
    Inventors: Hiroaki Toda, Kunihiro Senda, Mitsumasa Kurosawa, Makoto Watanabe, Atsuhito Honda
  • Patent number: 6331215
    Abstract: A grain-oriented electromagnetic steel sheet is provided which has a low ratio of iron loss in a weaker magnetic field to that in a stronger magnetic field and has special advantage in EI cores and the like. Also provided is a process for producing that steel sheet. The grain-oriented electromagnetic steel sheet is characterized in that its crystal grains of important components are specified in terms of their proportions in number, and the contents of Al, Ti and B, with a forsterite film formed on a surface of the steel sheet. In the process a low-Al silicon slab is heated at below 1,250° C. before hot rolling and the hot-rolled sheet is annealed with a temperature rise in the range of from 5 to 25° C./sec and at a temperature of from about 800 to 1,000 for a period of time of shorter than about 100 seconds.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: December 18, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Tetsuo Toge, Michiro Komatsubara, Atsuhito Honda, Kenichi Sadahiro, Kunihiro Senda
  • Patent number: 6290783
    Abstract: A finish annealed non-oriented electromagnetic steel sheet includes about 0.01 wt % or less of C, greater than about 1.0 wt % and at most about 3.5 wt % of Si, at least about 0.6 wt % and at most about 3.0 wt % of Al, at least about 0.1 wt % and at most about 2.0 wt % of Mn, at least about 2 ppm and at most about 80 ppm of one or more rare earth metals (REM), a maximum content of Ti and Zr being about 15 ppm and 80 ppm, respectively, wherein oxygen on the surface layer of the steel sheet is 1.0 g/m2 or less. Since the non-oriented electromagnetic steel sheet has desirable mechanical properties resulting from the increased amounts of Si and Al, a high magnetic flux density can be maintained without sacrificing a punching property as well as very low iron loss can be obtained even after stress relief annealing.
    Type: Grant
    Filed: February 1, 1999
    Date of Patent: September 18, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Masaki Kawano, Yoshihiro Ozaki, Atsuhito Honda
  • Patent number: 6287392
    Abstract: Grain-oriented silicon steel sheet with Bi as an auxiliary inhibitor and a forsterite coating film having a Cr spinel oxide subscale of FeCr2O4 or FexMn1−xCr2O4 (0.6≦x≦1), made from a steel slab containing 0.005-0.20 wt % of Bi and 0.1-1.0 wt % of Cr.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: September 11, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Hiroaki Toda, Kunihiro Senda, Mitsumasa Kurosawa, Makoto Watanabe, Atsuhito Honda
  • Patent number: 6228182
    Abstract: A method and a low iron loss grain-oriented electromagnetic steel sheet are disclosed. The method comprises the steps of: hot-rolling a grain-oriented electromagnetic steel sheet; cold-rolling the hot-rolled steel sheet once or twice intervened by intermediate annealing, so as to achieve the sheet thickness of a final product; annealing the cold-rolled steel sheet for decarburization; finish-annealing the decarburized steel sheet; forming linear grooves on the steel sheet substantially perpendicularly to the rolling direction, after the final cold-rolling step and before the finish-annealing step, by, for example, electrolytic etching or acid dipping; and filling the linear grooves with an element selected from the group consisting of Sn, B and Sb, or an oxide or a sulfate of an element selected therefrom.
    Type: Grant
    Filed: December 28, 1994
    Date of Patent: May 8, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Koh Nakano, Atsuhito Honda, Keiji Sato
  • Patent number: 6039818
    Abstract: A grain-oriented electromagnetic steel sheet is provided which has a low ratio of iron loss in a weaker magnetic field to that in a stronger magnetic field and has special advantage in EI cores and the like. Also provided is a process for producing that steel sheet. The grain-oriented electromagnetic steel sheet is characterized in that its crystal grains of important components are specified in terms of their proportions in number, and the contents of Al, Ti and B, with a forsterite film formed on a surface of the steel sheet. In the process a low-Al silicon slab is heated at below 1,250.degree. C. before hot rolling and the hot-rolled sheet is annealed with a temperature rise in the range of from 5 to 25.degree. C./sec and at a temperature of from about 800 to 1,000 for a period of time of shorter than about 100 seconds.
    Type: Grant
    Filed: October 20, 1997
    Date of Patent: March 21, 2000
    Assignee: Kawasaki Steel Corporation
    Inventors: Tetsuo Toge, Michiro Komatsubara, Atsuhito Honda, Kenichi Sadahiro, Kunihiro Senda
  • Patent number: 5855694
    Abstract: Production of grain-oriented silicon steel sheet, in which the heating temperature of slabs is as low as that in common steels and good magnetic properties are maintained, without applying a nitriding process. The contents of Al, Se and S substantially satisfy formulae (1) and (2), and both or either of formulae (3) and (4):?Al (wt %)!+(5/9){?Se (wt %)!+2.47?S(wt %)!}.ltoreq.0.027 (1)?Se (wt %)!+2.47?S (wt %)!.ltoreq.0.025 (2)0.016.ltoreq.?Al (wt %)!+(5/9){?Se (wt %)!+2.47 ?S (wt %)!}(3)0.010.ltoreq.?Al (wt %)! (4)Annealing of the hot rolling sheet is applied at a temperature of about 800.degree. C. or more, and about 1000.degree. C. or below; preferably, cold rolling is applied at about 100.degree. C. or more, using a tandem mill.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: January 5, 1999
    Assignee: Kawasaki Steel Corporation
    Inventors: Tetsuo Toge, Atsuhito Honda, Mineo Muraki, Kenichi Sadahiro, Minoru Takashima
  • Patent number: 5676771
    Abstract: A non-oriented silicon steel sheet having a low core loss contains Si in an amount of about 2.5-5.0 wt % and S restricted to about 0.003 wt % or less and inclusions; the volume ratio of those inclusions having a particle size of about 4 .mu.m or higher to the total volume of inclusions is about 5-60%, and the volume ratio of inclusions having a particle size less than about 1 .mu.m to the total volume of inclusions is about 1-15%; when the sheet contains Mn in an amount of about 0.4-1.5%, and the volume ratio of particles less than 1 .mu.m is about 1-5%, the silicon steel sheet also has a low rotation core loss.The method of manufacturing comprises controlling the change of a cooling speed to about 5.degree. C./s.sup.2 or less in the cooling process of such steel sheet in a finish annealing.
    Type: Grant
    Filed: September 5, 1996
    Date of Patent: October 14, 1997
    Assignee: Kawasaki Steel Corporation
    Inventors: Koji Yano, Atsuhito Honda, Takashi Obara, Minoru Takashima
  • Patent number: 5013372
    Abstract: A semi-process non-oriented electromagnetic steel strip having low core loss and high magnetic permeability is provided which consists essentially of, in % by weight, up to 0.02% of C, 0.2 to 2.0% of Si, 0.1 to 0.6% of Al, 0.02 to 0.10% of P, 0.5 to 1.5% of Mn, 0.1 to 1.0% of Ni, and optionally up to 0.6% of Cu, and optionally 0.01 to 0.2% of Sb and/or Sn, and a balance of iron and inevitable impurities. Magnetic properties are further improved when it is manufactured by hot rolling a slab having the composition at a temperature of from 1,100.degree. to 1,200.degree. C., completing hot finish rolling at a temperature of at least 700.degree. C. in the austenite region, annealing the strip at a temperature from 800.degree. to 880.degree. C. for at least one hour, cold rolling and annealing the strip, and optionally, skin pass rolling with a reduction of 2 to 12%.
    Type: Grant
    Filed: May 25, 1989
    Date of Patent: May 7, 1991
    Assignee: Kawasaki Steel Corporation
    Inventors: Atsuhito Honda, Michiro Komatsubara, Ko Matsumura, Keiji Nishimura
  • Patent number: 4946519
    Abstract: A semi-processed non-oriented electromagnetic steel strip having low core loss and high magnetic permeability is provided which consists essentially of, in % by weight, up to 0.02% of C, 0.2 to 2.0% of Si, 0.1 to 0.6% of Al, 0.02 to 0.10% of P, 0.5 to 1.5% of Mn, 0.1 to 1.0% of Ni, and optionally up to 0.6% of Cu, and optionally 0.01 to 0.2% of Sb and/or Sn, and a balance of iron and inevitable impurities. Magnetic properties are further improved when it is manufactured by hot rolling a slab having the composition at a temperature of from 1,100.degree. to 1,200.degree. C., completing hot finish rolling at a temperature of at least 700.degree. C. in the austenite region, annealing the strip at a temperature from 800.degree. to 880.degree. C. for at least one hour, cold rolling and annealing the strip, and optionally, skin pass rolling with a reduction of 2 to 12%.
    Type: Grant
    Filed: June 16, 1988
    Date of Patent: August 7, 1990
    Assignee: Kawasaki Steel Corporation
    Inventors: Atsuhito Honda, Michiro Komatsubara, Ko Matsumura, Keiji Nishimura
  • Patent number: 4938806
    Abstract: When producing a semi-process electromagnetic steel sheet by a series of process steps including cold rolling, annealing and skin pass rolling, in this order, a hot rolled sheet containing not more than 0.02 wt. % of C, 0.1 to 1.0 wt. % of Si, 0.5 to 1.5 wt. % of Mn, 0.1 to 0.6 wt. % of Al and 0.02 to 0.10 wt. % of P and optionally containing at least one of 0.1 to 1.0 wt.% of Ni, 0.01 to 0.2 wt. % in sum of Sb and/or Sn, and not more than 0.6 wt.
    Type: Grant
    Filed: June 17, 1988
    Date of Patent: July 3, 1990
    Assignee: Kawasaki Steel Corporation
    Inventors: Atsuhito Honda, Michiro Komatsubara, Ko Matsumura
  • Patent number: 4846448
    Abstract: A process and an apparatus for improving iron loss of electromagnetic steel sheet or amorphous material are disclosed. In this case, the steel sheet or amorphous material is subjected to an irradiation of plasma flame under specified conditions.
    Type: Grant
    Filed: June 22, 1988
    Date of Patent: July 11, 1989
    Assignee: Kawasaki Steel Corporation
    Inventors: Bunjiro Fukuda, Toshitomo Sugiyama, Keiji Sato, Atsuhito Honda
  • Patent number: 4772338
    Abstract: A process and an apparatus for improving iron loss of electromagnetic steel sheet or amorphous material are disclosed. In this case, the steel sheet or amorphous material is subjected to an irradiation of plasma flame under specified conditions.
    Type: Grant
    Filed: October 21, 1986
    Date of Patent: September 20, 1988
    Assignee: Kawasaki Steel Corporation
    Inventors: Bunjiro Fukuda, Toshitomo Sugiyama, Keiji Sato, Atsuhito Honda