Patents by Inventor Atsuo Nabeshima

Atsuo Nabeshima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11786931
    Abstract: An object of the present invention is to provide a method for producing a coated material by using a composition that can be spray-coated, and that does not run downward after coating (i.e., rheology controllable). The method for producing a coated material includes step (1) of applying an electron beam-curable composition containing an ethylenically unsaturated group-containing compound to a substrate to form a coating film that has a surface viscosity of 1 Pa·s to 300 Pa·s as measured based on an electric-field pickup method, step (2) of drying the coating film obtained in step (1) to form a dry coating film when the electron beam-curable composition contains a volatile component, and step (3) of irradiating the substrate that has the coating film obtained in step (1) or the dry coating film obtained in step (2) with electron beams in an inert gas atmosphere to form a cured coating film.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: October 17, 2023
    Assignees: TOAGOSEI CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Eiichi Okazaki, Kazuki Ofusa, Katsunobu Mochizuki, Shinya Kanbe, Nobuaki Koike, Keiji Ambo, Atsuo Nabeshima, Mamoru Kouzaki, Shuji Yomo, Kanji Mori
  • Patent number: 11565280
    Abstract: Provided is a method of applying an electron beam curable aqueous coating material, including coating a surface of a material to be coated with the electron beam curable aqueous coating material to form a wet coating film; drying the wet coating film until a time integration value of a reciprocal of an average value of viscosities of a region from a surface of the wet coating film to a depth of one half a film thickness of the wet coating film is in a range of 0.30 (Pa·s)?1·min to 0.90 (Pa·s)?1·min, which is acquired by an electric field pick-up method, and a solid content concentration of the wet coating film is 90% by mass or greater; and curing the obtained dry coating film by irradiation with an electron beam after the wet coating film is dried.
    Type: Grant
    Filed: March 16, 2021
    Date of Patent: January 31, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuji Yomo, Kanji Mori, Keiji Ambo, Mamoru Kouzaki, Atsuo Nabeshima, Eiichi Okazaki
  • Publication number: 20220106498
    Abstract: The present invention provides an electron beam curable coating composition comprising: an electron beam curable component (A) which contains 10% by mass or more of a multifunctional (meth)acrylate; and a room temperature curable component (B) which contains 1 to 15% by mass of an isocyanate group and is not cured by electron beam irradiation, wherein a solid content mass ratio of the component (B) to a total amount of the components (A) and (B) is 20 to 55% by mass.
    Type: Application
    Filed: October 5, 2021
    Publication date: April 7, 2022
    Inventors: Kanji MORI, Shuji YOMO, Keiji AMBO, Mamoru KOUZAKI, Atsuo NABESHIMA, Eiichi OKAZAKI
  • Publication number: 20210291223
    Abstract: Provided is a method of applying an electron beam curable aqueous coating material, including coating a surface of a material to be coated with the electron beam curable aqueous coating material to form a wet coating film; drying the wet coating film until a time integration value of a reciprocal of an average value of viscosities of a region from a surface of the wet coating film to a depth of one half a film thickness of the wet coating film is in a range of 0.30 (Pa·s)?1·min to 0.90 (Pa·s)?1·min, which is acquired by an electric field pick-up method, and a solid content concentration of the wet coating film is 90% by mass or greater; and curing the obtained dry coating film by irradiation with an electron beam after the wet coating film is dried.
    Type: Application
    Filed: March 16, 2021
    Publication date: September 23, 2021
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuji YOMO, Kanji MORI, Keiji AMBO, Mamoru KOUZAKI, Atsuo NABESHIMA, Eiichi OKAZAKI
  • Publication number: 20210268541
    Abstract: An object of the present invention is to provide a method for producing a coated material by using a composition that can be spray-coated, and that does not run downward after coating (i.e., rheology controllable). The method for producing a coated material includes step (1) of applying an electron beam-curable composition containing an ethylenically unsaturated group-containing compound to a substrate to form a coating film that has a surface viscosity of 1 Pa·s to 300 Pa·s as measured based on an electric-field pickup method, step (2) of drying the coating film obtained in step (1) to form a dry coating film when the electron beam-curable composition contains a volatile component, and step (3) of irradiating the substrate that has the coating film obtained in step (1) or the dry coating film obtained in step (2) with electron beams in an inert gas atmosphere to form a cured coating film.
    Type: Application
    Filed: December 21, 2020
    Publication date: September 2, 2021
    Applicants: TOAGOSEI CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Eiichi Okazaki, Kazuki Ofusa, Katsunobu Mochizuki, Shinya Kanbe, Nobuaki Koike, Keiji Ambo, Atsuo Nabeshima, Mamoru Kouzaki, Shuji Yomo, Kanji Mori
  • Patent number: 11097310
    Abstract: A paint hardening device is a device for hardening paint applied to a workpiece and includes an electron beam emission portion configured to emit an electron beam to harden the paint, and a storage chamber in which the electron beam emission portion is accommodated. The paint hardening device is configured to move the workpiece and the electron beam emission portion relative to each other while the electron beam is being applied to the paint from the electron beam emission portion in a state where an inert gas atmosphere is formed at least in an electron-beam passing region where the electron beam passes in the storage chamber, the electron beam being applied to the paint from the electron beam emission portion.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: August 24, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Atsuo Nabeshima
  • Patent number: 10960419
    Abstract: A coating device is equipped with a rotary head, a drive unit, and an electric power supply unit. The rotary head is configured to be supplied with a coating material. The rotary head includes a diffusion surface that is configured such that the coating material is diffused toward an outer edge portion of the diffusion surface by a centrifugal force, and a plurality of groove portions that are included in the outer edge portion. The rotary head is configured to discharge a threadlike coating material from the groove portions. Also, the coating device is configured such that a diameter of the threadlike coating material is set equal to or larger than 0.03 mm and equal to or smaller than 0.1 mm and that the threadlike coating material is electrostatically atomized.
    Type: Grant
    Filed: September 7, 2018
    Date of Patent: March 30, 2021
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, Trinity Industrial Corporation
    Inventors: Shinji Tani, Akira Numasato, Atsuo Nabeshima, Takahito Kondo, Yuki Murai, Takao Ueno, Katsuhiro Ishikawa, Takatoshi Okuta, Kota Harada
  • Publication number: 20200306792
    Abstract: A paint hardening device is a device for hardening paint applied to a workpiece and includes an electron beam emission portion configured to emit an electron beam to harden the paint, and a storage chamber in which the electron beam emission portion is accommodated. The paint hardening device is configured to move the workpiece and the electron beam emission portion relative to each other while the electron beam is being applied to the paint from the electron beam emission portion in a state where an inert gas atmosphere is formed at least in an electron-beam passing region where the electron beam passes in the storage chamber, the electron beam being applied to the paint from the electron beam emission portion.
    Type: Application
    Filed: March 18, 2020
    Publication date: October 1, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Atsuo NABESHIMA
  • Publication number: 20200254480
    Abstract: An electrostatic atomizing coating apparatus and method incorporate a rotary head having a base portion, an open end and a plurality of grooves formed radially on an inner peripheral surface of the open end, an inside diameter of the rotary head increasing from the base portion toward the open end, and a motor configured to rotate the rotary head to discharge a thread-shaped paint. A voltage is applied to the rotary head so as to form an electrostatic field between the open end of the rotary head and an earthed coating target and to electrostatically atomize the thread-shaped paint discharged from the open end. Voltage output from the generator is controlled so as to adjust an intensity of the electrostatic field and to control a particle diameter of the electrostatically atomized thread-shaped paint.
    Type: Application
    Filed: May 1, 2020
    Publication date: August 13, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shinji TANI, Atsuo NABESHIMA, Takahito KONDO
  • Publication number: 20190083994
    Abstract: A coating device is equipped with a rotary head, a drive unit, and an electric power supply unit. The rotary head is configured to be supplied with a coating material. The rotary head includes a diffusion surface that is configured such that the coating material is diffused toward an outer edge portion of the diffusion surface by a centrifugal force, and a plurality of groove portions that are included in the outer edge portion. The rotary head is configured to discharge a threadlike coating material from the groove portions. Also, the coating device is configured such that a diameter of the threadlike coating material is set equal to or larger than 0.03 mm and equal to or smaller than 0.1 mm and that the threadlike coating material is electrostatically atomized.
    Type: Application
    Filed: September 7, 2018
    Publication date: March 21, 2019
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Trinity Industrial Corporation
    Inventors: Shinji TANI, Akira NUMASATO, Atsuo NABESHIMA, Takahito KONDO, Yuki MURAI, Takao UENO, Katsuhiro ISHiKAWA, Takatoshi OKUTA, Kota HARADA
  • Patent number: 9841272
    Abstract: A film thickness measuring device including: a terahertz wave generator; a prism that has an entrance surface, an abutment surface capable of abutting a surface of a sample including a first film on a side where the first film is formed, and an emission surface; a terahertz wave detector that detects an S-polarization component and a P-polarization component of a reflected wave from the sample, emitted from the emission surface of the prism; and a control section configured to determine a thickness of the first film formed in the sample, based on a difference between a time waveform of the S-polarization component of the reflected wave and a time waveform of the P-polarization component of the reflected wave.
    Type: Grant
    Filed: September 8, 2015
    Date of Patent: December 12, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Takayanagi, Hideyuki Ohtake, Hideyuki Aikyo, Yasunari Fujisawa, Atsuo Nabeshima
  • Patent number: 9808828
    Abstract: An electrostatic painting method includes steps of: attaching a grounded clip to an insulating workpiece; spraying water-based paint to the workpiece while moving a paint gun from a position where the painting has started in a predetermined direction to form a first band-like painting film; spraying the water-based paint to the workpiece while moving the paint gun to thereby form a second band-like painting film, in which the second band-like painting film is formed in parallel to the first painting film, and a part of the second band-like painting film overlaps the first painting film. An amount of overlap between the first and second painting films is within a range previously determined based on an influence on the water-based paint sprayed when the second painting film is formed that causes the water-based paint sprayed to be attracted to the grounded first painting film.
    Type: Grant
    Filed: June 13, 2016
    Date of Patent: November 7, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsuo Nabeshima, Kazuki Tanaka
  • Publication number: 20170021384
    Abstract: An electrostatic painting method includes steps of: attaching a grounded clip to an insulating workpiece; spraying water-based paint to the workpiece while moving a paint gun from a position where the painting has started in a predetermined direction to form a first band-like painting film; spraying the water-based paint to the workpiece while moving the paint gun to thereby form a second band-like painting film, in which the second band-like painting film is formed in parallel to the first painting film, and a part of the second band-like painting film overlaps the first painting film. An amount of overlap between the first and second painting films is within a range previously determined based on an influence on the water-based paint sprayed when the second painting film is formed that causes the water-based paint sprayed to be attracted to the grounded first painting film.
    Type: Application
    Filed: June 13, 2016
    Publication date: January 26, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsuo NABESHIMA, Kazuki TANAKA
  • Publication number: 20160069673
    Abstract: A film thickness measuring device including: a terahertz wave generator; a prism that has an entrance surface, an abutment surface capable of abutting a surface of a sample including a first film on a side where the first film is formed, and an emission surface; a terahertz wave detector that detects an S-polarization component and a P-polarization component of a reflected wave from the sample, emitted from the emission surface of the prism; and a control section configured to determine a thickness of the first film formed in the sample, based on a difference between a time waveform of the S-polarization component of the reflected wave and a time waveform of the P-polarization component of the reflected wave.
    Type: Application
    Filed: September 8, 2015
    Publication date: March 10, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun TAKAYANAGI, Hideyuki OHTAKE, Hideyuki AIKYO, Yasunari FUJISAWA, Atsuo NABESHIMA
  • Patent number: 9254501
    Abstract: A paint supply method supplies a paint into a paint cartridge by using a filling valve that has: a paint supply channel that is linkable in communication with a supply portion provided for supplying the paint into the paint cartridge; a branch channel that branches from the paint supply channel near a site of linkage in communication between the supply portion and the paint supply channel; and a trigger valve as an open-close valve of the paint supply channel which is disposed in the paint supply channel upstream of the site of linkage in communication. After a filling liquid is filled into the branch channel, the trigger valve (open-close valve) is opened, and the paint is supplied into the paint cartridge via the paint supply channel.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: February 9, 2016
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TRINITY INDUSTRIAL CORPORATION
    Inventors: Atsuo Nabeshima, Shinji Tani, Takanobu Mori, Isamu Yamasaki, Shinichi Nakane, Koji Fukuzawa, Tomohiro Hasuike
  • Patent number: 9174233
    Abstract: A paint filling apparatus has a plurality of header portions, and one common manifold portion that is capable of supplying a cleaning liquid to each header portion. One side of each header portion is attachable to and detachable from a paint cartridge, and another side of each header portion is attachable to and detachable from the common manifold portion. Each header portion has a paint supply channel for filling a paint into the paint cartridge. The paint supply channel of each header portion is constructed of a piping member and a paint channel. An end portion of each header portion is linkable in communication with the inside of the paint cartridge, and another end portion thereof is linked in communication with a corresponding one of paint tanks that are provided separately for each of the paint colors. An intermediate portion of each paint supply channel is provided with a paint valve that controls the open-closed state of the upstream side of the paint supply channel.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: November 3, 2015
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TRINITY INDUSTRIAL CORPORATION
    Inventors: Atsuo Nabeshima, Shinji Tani, Takanobu Mori, Isamu Yamasaki, Shinichi Nakane, Koji Fukuzawa, Tomohiro Hasuike
  • Patent number: 8720797
    Abstract: A rotary atomizing head 1, which has an inner peripheral surface 2 whose diameter increases from a bottom 21 of the inner peripheral surface toward a tip thereof, and atomizes and releases paint by applying a centrifugal force generated by rotation to the paint supplied to the bottom of the inner peripheral surface, includes a paint supply nozzle 11 for supplying the paint and a cleaning solution to the bottom of the inner peripheral surface, and the paint supply nozzle has a nozzle hole 10a for discharging the paint and the cleaning solution from a rotation center O portion of the rotary atomizing head in a direction substantially perpendicular to a rotation axis of the rotary atomizing head. The rotary atomizing head 1 also includes a dam portion 4 that is provided in an intermediate portion between the bottom and the tip of the inner peripheral surface and dams the paint and the cleaning solution supplied from the paint supply nozzle to the bottom and flow along the inner peripheral surface toward the tip.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: May 13, 2014
    Assignees: Toyota Jidosha Kabushiki Kaisha, Ransburg Industrial Finishing K.K.
    Inventors: Isamu Yamasaki, Atsuo Nabeshima, Michio Mitsui, Toshio Hosoda
  • Publication number: 20120312414
    Abstract: A paint supply method supplies a paint into a paint cartridge by using a filling valve that has: a paint supply channel that is linkable in communication with a supply portion provided for supplying the paint into the paint cartridge; a branch channel that branches from the paint supply channel near a site of linkage in communication between the supply portion and the paint supply channel; and a trigger valve as an open-close valve of the paint supply channel which is disposed in the paint supply channel upstream of the site of linkage in communication. After a filling liquid is filled into the branch channel, the trigger valve (open-close valve) is opened, and the paint is supplied into the paint cartridge via the paint supply channel.
    Type: Application
    Filed: October 19, 2010
    Publication date: December 13, 2012
    Applicants: TRINITY INDUSTRIAL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsuo Nabeshima, Shinji Tani, Takanobu Mori, Isamu Yamasaki, Shinichi Nakane, Koji Fukuzawa, Tomohiro Hasuike
  • Publication number: 20120298257
    Abstract: A paint filling apparatus has a plurality of header portions, and one common manifold portion that is capable of supplying a cleaning liquid to each header portion. One side of each header portion is attachable to and detachable from a paint cartridge, and another side of each header portion is attachable to and detachable from the common manifold portion. Each header portion has a paint supply channel for filling a paint into the paint cartridge. The paint supply channel of each header portion is constructed of a piping member and a paint channel. An end portion of each header portion is linkable in communication with the inside of the paint cartridge, and another end portion thereof is linked in communication with a corresponding one of paint tanks that are provided separately for each of the paint colors. An intermediate portion of each paint supply channel is provided with a paint valve that controls the open-closed state of the upstream side of the paint supply channel.
    Type: Application
    Filed: October 19, 2010
    Publication date: November 29, 2012
    Applicants: TRINITY INDUSTRIAL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Atsuo Nabeshima, Shinji Tani, Takanobu Mori, Isamu Yamasaki, Shinichi Nakane, Koji Fukuzawa, Tomohiro Hasuike
  • Patent number: 8100347
    Abstract: A paint feeding device is equipped with a paint feeding passage, which has a discharge port at one end, to which a rinsing liquid feeding device for feeding a rinsing liquid to the inside, and an air feeding device for feeding air to the inside, are connected to the end portion on the opposite side of the discharge port. A plurality of paint feeding devices for feeding the paint to the inside are connected between the discharge port and the opposite side end portion. The rinsing liquid feeding device and the air feeding device are connected to the paint feeding passage through a rinsing liquid feeding passage disposed separately of the paint feeding passage. The rinsing liquid feeding passage has a passage content volume set according to the feeding capacity of the rinsing liquid per a unit time by the rinsing liquid feeding device.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: January 24, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Atsuo Nabeshima