Patents by Inventor Atsushi Hayakawa

Atsushi Hayakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180334372
    Abstract: A sterilization process transition method of switching from an SIP process to a product sterilization process in an apparatus including piping that feeds a product into a filling machine through a heating sterilization part. The process sterilizes the piping before a filling operation, and the product sterilization process sterilizes the product to be filled. An F value is calculated from temperature and flowrate data on a fluid flowing in the heating sterilization part that are obtained from temperature sensors and flowmeters disposed in the product filling apparatus at predetermined time intervals. The temperature and flowrate at two or more predetermined positions in the product filling apparatus are adjusted from a set temperature and a set flowrate for the SIP process to a set temperature and a set flowrate for the product sterilization process while preventing the F value from becoming lower than a predetermined value.
    Type: Application
    Filed: December 22, 2016
    Publication date: November 22, 2018
    Applicant: Dai Nippon Printing Co., Ltd.
    Inventors: Atsushi HAYAKAWA, Takaharu HIROOKA, Seiji KUWANO
  • Patent number: 10112733
    Abstract: Only a bottle properly preliminarily heated is sterilized by hydrogen peroxide. Temperature inspection to the bottle is performed while travelling the bottle. During the inspection, a bottle of which temperature does not reach a predetermined temperature is removed and a bottle of which temperature reaches the predetermined temperature is continuously travelled, hydrogen peroxide condensed mist ? is blown toward a mouth portion 1a of the bottle by a spray tube 59 disposed at a predetermined position, and hot air is blown into the bottle from the nozzle while the nozzle 64 following the mouth portion of the bottle. According to such operation, only the bottle properly heated can be sterilized by the hydrogen peroxide, Thereafter, beverage fills the bottle, which is then sealed.
    Type: Grant
    Filed: December 27, 2013
    Date of Patent: October 30, 2018
    Assignee: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi Hayakawa, Takaharu Hirooka, Takaki Maekawa, Hitoshi Takaku
  • Patent number: 10105459
    Abstract: Inner and outer surfaces of a container which is filled with drink are sterilized. A sterilizer is applied to an outer surface of a container by blasting the sterilizer toward the outer surface of the container from at least one nozzle for sterilizer disposed so as not to intersect with a mouth portion of the container, an inner surface of the container is sterilized by heat of a hot-water supplied into the container from a nozzle for hot-water, and the sterilizer adhering to the outer surface of the container is activated with the heat transferred from the hot-water to thereby sterilize the outer surface of the container.
    Type: Grant
    Filed: March 13, 2015
    Date of Patent: October 23, 2018
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventor: Atsushi Hayakawa
  • Publication number: 20180297829
    Abstract: A content filling system includes a filling device which fills content L in a container which includes a mouth and a container main body. A bubble detecting device is arranged on a downstream side of the filling device, and automatically detects whether or not there are bubbles produced in the content L filled in the container and discharged from the mouth of the container. A determining unit specifies the container which has discharged the bubbles.
    Type: Application
    Filed: June 22, 2018
    Publication date: October 18, 2018
    Applicant: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi HAYAKAWA, Nobuki TSUCHIMURO, Takaharu HIROOKA
  • Patent number: 10046506
    Abstract: A blow molding machine is simply sterilized. The blow molding machine is sterilized by filling a preform (1) with a liquid sterilizer (P) containing an ethanol constituent or both an ethanol constituent and a hydrogen peroxide constituent, and blasting blow air into the preform (1) in a state where the liquid sterilizer (P) remains in the preform (1) to diffuse the liquid sterilizer (P).
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: August 14, 2018
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Atsushi Hayakawa, Yoshinori Sato
  • Publication number: 20180208446
    Abstract: In an aseptic filling apparatus, a CIP of the content filling station is performed after rotation of a wheel in the content filling station is stopped, a COP or SOP of the content filling station is performed while the wheel in the content filling station is rotating immediately after the CIP is completed, an SIP of the content filling station is performed with rotation of the wheel in the content filling station being stopped immediately after the COP or SOP is completed, and one or both of the COP and SOP of the other stations is performed in a predetermined order while wheels in the other stations are rotating in a period from the start of the CIP to the end of the SIP.
    Type: Application
    Filed: September 15, 2016
    Publication date: July 26, 2018
    Applicant: Dai Nippon Printing Co., Ltd.
    Inventors: Atsushi HAYAKAWA, Ryuichi TAMAGAWA
  • Publication number: 20180186057
    Abstract: To sterilize a container during blow molding thereof. After a preform (1) is put in a molding die (6), the molding die (6) is clamped, and a mist or gas of a sterilizer or a mixture thereof is blasted into the preform (1), a blow molding air is blasted into the preform (1) to expand the preform (1) into a container (2) as a finished product, and the used blow molding air is discharged from the container (2) to remove the sterilizer in the container (2).
    Type: Application
    Filed: April 27, 2016
    Publication date: July 5, 2018
    Applicant: Dai Nippon Printing Co., Ltd.
    Inventor: Atsushi HAYAKAWA
  • Patent number: 9919817
    Abstract: Bottles are appropriately sterilized in an inline system. While continuously traveling preheated preforms (1), the preform is preliminarily heated, hydrogen peroxide mist (M) or gas is blasted to the preheated preform, the preform is heated to a temperature suitable for molding the preform, the preform is molded in a blow-molding mold (4), which is continuously traveling together with the preform, into a container (2), the container taken out of the mold is filled with drink while being continuously traveled and then applied with a lid to seal the container.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: March 20, 2018
    Assignee: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi Hayakawa, Yuiko Nakamura
  • Publication number: 20180009646
    Abstract: To facilitate removal of foreign matters from a preform. While a preform (1) in an inverted position with a mouth portion (2a) thereof facing down is being continuously transferred, filtered air is blasted into the preform (1) through the mouth portion (2a) of the preform (1), and at the same time, air is sucked from the side of the mouth portion (2a) of the preform (1). Foreign matters can be more easily discharged from the preform (1) because of the flow of air and the weight of the foreign matters.
    Type: Application
    Filed: December 21, 2015
    Publication date: January 11, 2018
    Applicant: Dai Nippon Printing Co., Ltd
    Inventors: Atsushi HAYAKAWA, Manabu HARADA
  • Publication number: 20180001541
    Abstract: To simply sterilize a blow-molding machine. A mist or gas of hydrogen peroxide or a mixture thereof is introduced through a valve block (14) disposed adjacent to a molding die (13), thereby sterilizing at least the molding die (13) and an extension rod (15) that extends into the molding die (13) through the valve block (14).
    Type: Application
    Filed: March 8, 2016
    Publication date: January 4, 2018
    Applicant: Dai Nippon Printing Co., Ltd.
    Inventor: Atsushi HAYAKAWA
  • Publication number: 20170297884
    Abstract: In a carbonated drink filling method, a preform is continuously transferred and introduced into a heating furnace, heated to a temperature for molding the preform into a container, molded into the container in a molding die after the preform exits the heating furnace, conveyed in an upright position during which a coolant (F) is injected to a bottom of the container to cool the bottom. The container is filled with a carbonated drink (a) through a mouth portion of the container, and the mouth portion is then sealed. The coolant is injected in the cooling to the bottom of the container from a nozzle opening on either or both sides of a conveyance line of the container, and the nozzle opening is directed diagonally upward to the bottom of the container in such a manner that an extension of the nozzle opening intersects with the conveyance line of the container.
    Type: Application
    Filed: September 18, 2015
    Publication date: October 19, 2017
    Applicant: Dai Nippon Printing Co., Ltd.
    Inventors: Toru YAMASHITA, Atsushi HAYAKAWA, Takuma MIYAWAKI, Yusuke SUGA
  • Publication number: 20170290938
    Abstract: To simplify management of a process of sterilization of a filling nozzle. In a method for sterilizing a filling nozzle, hot water or a liquid chemical agent is fed to drink supply piping (7) that feeds a drink to a plurality of filling nozzles (2a) at the same time, the hot water or liquid chemical agent is discharged from all the filling nozzles (2a), a flow rate of the hot water or liquid chemical agent is detected at all the filling nozzles (2a), a representative temperature of the hot water or liquid chemical agent upstream or downstream of at least one filling nozzle is measured, and a sterilization process is ended when both the flow rate at each filling nozzle and the representative temperature reach respective target values.
    Type: Application
    Filed: September 18, 2015
    Publication date: October 12, 2017
    Applicant: Dai Nippon Printing Co., Ltd.
    Inventor: Atsushi HAYAKAWA
  • Patent number: 9751742
    Abstract: In a sterilizing method for a drink filling system provided with a drink supply pipe line (7) for feeding drink into a filling machine (2) through a heating sterilizing section (18), wherein hot water or heated steam is fed to the drink supply pipe line (7), F-values are calculated while detecting temperature at a plurality portions of the drink supply pipe line at every predetermined time interval, and a sterilizing process is ended at a time when a minimum F-value reaches an aimed value. According to such method, a working time till the starting of drink filling work or a producing interval time can be shortened.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: September 5, 2017
    Assignee: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi Hayakawa, Shuta Ito
  • Publication number: 20170248910
    Abstract: An image forming apparatus includes a developing cartridge, a photosensitive drum, a lever, and an electrical connector. The developing cartridge includes a developing roller rotatable about a first axis extending in a first direction, a memory storing information related to the developing cartridge, and an electrical contact electrically connected to the memory. The photosensitive drum is rotatable about a second axis extending in the first direction. The lever moves the developing cartridge between a first position where a surface of the developing roller contacts a surface of the photosensitive drum and a second position where the surface of the developing roller separates from the surface of the photosensitive drum. The electrical connector contacts the electrical contact in the second position of the developing cartridge, and separates from the electrical contact in the first position of the developing cartridge.
    Type: Application
    Filed: December 13, 2016
    Publication date: August 31, 2017
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsushi HAYAKAWA, Yoshiteru HATTORI, Takuya YAMAGUCHI
  • Patent number: 9715207
    Abstract: An image forming apparatus includes a conveyer roller exposed to an attachment space and a drive force transmission mechanism for transmitting a drive force from a drive source. The drive force transmission mechanism includes a plate driving gear exposed to the attachment space, a transmission gear train transmitting a drive force to the conveyer roller and to the plate driving gear, and a switching mechanism. The switching mechanism includes a driven gear transmitting the drive force to the transmission gear train, a pendulum gear revolvable between a coupled position in which the pendulum gear is engaged with the driven gear and an uncoupled position in which the pendulum gear is separated from the driven gear, and a transmission switch movable between a first position for holding the pendulum gear in the uncoupled position and a second position for allowing the pendulum gear to revolve between the coupled and uncoupled positions.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: July 25, 2017
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Atsushi Hayakawa
  • Patent number: 9706793
    Abstract: Provided is a sterilization processing line resulting from an upstream tank (16) and a downstream tank (17) that each retain a product liquid being connected by a duct (18) that transfers the product liquid, a high-temperature heating unit (21) that sterilizes the product liquid being provided to the intermediate section of the duct, one or a plurality of stages of heating units (22, 23) that heat the product liquid in stages being provided to the duct reaching from the upstream tank to the high-temperature heating unit, and one or a plurality of stages of cooling units (24, 25, 26) that cool the product liquid in stages being provided to the duct reaching from the high-temperature processing unit to the downstream tank.
    Type: Grant
    Filed: October 23, 2012
    Date of Patent: July 18, 2017
    Assignee: DAI NIPPON PRINTING CO., LTD.
    Inventor: Atsushi Hayakawa
  • Publication number: 20170166341
    Abstract: Only a bottle properly preliminarily heated is sterilized by hydrogen peroxide. Temperature inspection to the bottle is performed while travelling the bottle. During the inspection, a bottle of which temperature does not reach a predetermined temperature is removed and a bottle of which temperature reaches the predetermined temperature is continuously travelled, hydrogen peroxide condensed mist ? is blown toward a mouth portion 1a of the bottle by a spray tube 59 disposed at a predetermined position, and hot air is blown into the bottle from the nozzle while the nozzle 64 following the mouth portion of the bottle. According to such operation, only the bottle properly heated can be sterilized by the hydrogen peroxide, Thereafter, beverage fills the bottle, which is then sealed.
    Type: Application
    Filed: February 28, 2017
    Publication date: June 15, 2017
    Applicant: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi HAYAKAWA, Takaharu HIROOKA, Takaki MAEKAWA, Hitoshi TAKAKU
  • Publication number: 20170166342
    Abstract: Only a bottle properly preliminarily heated is sterilized by hydrogen peroxide. Temperature inspection to the bottle is performed while travelling the bottle. During the inspection, a bottle of which temperature does not reach a predetermined temperature is removed and a bottle of which temperature reaches the predetermined temperature is continuously travelled, hydrogen peroxide condensed mist ? is blown toward a mouth portion 1a of the bottle by a spray tube 59 disposed at a predetermined position, and hot air is blown into the bottle from the nozzle while the nozzle 64 following the mouth portion of the bottle. According to such operation, only the bottle properly heated can be sterilized by the hydrogen peroxide, Thereafter, beverage fills the bottle, which is then sealed.
    Type: Application
    Filed: February 28, 2017
    Publication date: June 15, 2017
    Applicant: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi HAYAKAWA, Takaharu HIROOKA, Takaki MAEKAWA, Hitoshi TAKAKU
  • Patent number: 9625874
    Abstract: An image forming apparatus includes a main body; a process unit configured to be attached to and removed from the main body, the process unit being configured to integrally hold a plurality of image carriers arranged in a first direction; a plurality of developing cartridges provided in corresponding association with the image carriers, the developing cartridges configured to be attached to and removed from the process unit, each of the developing cartridges including a corresponding developer carrier, each of the developing cartridges being configured to supply developer to a corresponding image carrier; and a pressing mechanism provided in the main body, the pressing mechanism configured to press the developing cartridges, when attached to the process unit, in a direction that the developer carriers contact the image carriers.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: April 18, 2017
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yoshito Takakuwa, Yoshiya Tomatsu, Atsushi Hayakawa
  • Patent number: 9617135
    Abstract: Only a bottle properly preliminarily heated is sterilized by hydrogen peroxide. Temperature inspection to the bottle is performed while travelling the bottle. During the inspection, a bottle of which temperature does not reach a predetermined temperature is removed and a bottle of which temperature reaches the predetermined temperature is continuously traveled, hydrogen peroxide condensed mist ? is blown toward a mouth portion 1a of the bottle by a spray tube 59 disposed at a predetermined position, and hot air is blown into the bottle from the nozzle while the nozzle 64 following the mouth portion of the bottle. According to such operation, only the bottle properly heated can be sterilized by the hydrogen peroxide, Thereafter, beverage fills the bottle, which is then sealed.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: April 11, 2017
    Assignee: DAI NIPPON PRINTING CO., LTD.
    Inventors: Atsushi Hayakawa, Takaharu Hirooka, Takaki Maekawa, Hitoshi Takaku