Patents by Inventor Atsushi Minoo

Atsushi Minoo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240101362
    Abstract: An unloader includes a suction device including a suction portion, a mover, a controller, and an article detector. The controller moves the suction portion relative to a mount in a first predetermined direction to switch from a state in which a vertical relative distance is greater than a greater one of an article height or a predetermined distance and is less than a total length of the article height and the predetermined distance and in which a detection line is located in a second predetermined direction from a target article group to a state in which the detection line is located in the first predetermined direction from the target article group, and prohibits an operation to move the suction portion in a vertical direction toward the target article group when the article detector detects an article.
    Type: Application
    Filed: September 26, 2023
    Publication date: March 28, 2024
    Applicant: Daifuku Co., Ltd.
    Inventors: Atsushi Minoo, Wataru Kiyokawa
  • Patent number: 11833665
    Abstract: A control unit executes first loading control if it is determined that a loaded article is not present above a loading surface region based on captured image information, and second loading control if it is determined that it is uncertain whether the loaded article is not present above the loading surface region based on the captured image information. The first loading control causing a holding unit to release a target article when the target article is directly above the loading surface region and the lower surface of the target article is higher than the upper surface of the loading surface region by a first specified distance, and the second loading control causing the holding unit to release the target article when the target article is directly above the loading surface region and the lower surface of the target article is higher, by a second specified distance, than a specified height.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: December 5, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Mitsuo Morikubo, Yoshikazu Tai, Takuya Gondoh, Masami Iwai, Atsushi Minoo, Shigeru Sugano
  • Patent number: 11802010
    Abstract: An article transport facility includes a transport conveyor (34) and a weighing device (24), which includes a support portion (28) for supporting a container (C1) and a measuring portion (30) configured to measure a weight of the container (C1) supported by the support portion (28). The article transport facility is configured to perform a state change between a withdrawn state in which the support portion (28) is withdrawn downward relative to a transport surface (34A) and a protruding state in which the support portion (28) protrudes upward relative to the transport surface (34A) by moving the support portion (28) and the transport conveyor (34) relative to each other in a vertical direction (Z). A support surface (28A) of the support portion (28) is inclined such that one corner portion (8A) of multiple corner portions (8) located at corners of the container (C1) is lower than the other corner portions (8).
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: October 31, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Kiyoji Mori, Atsushi Minoo
  • Publication number: 20230322503
    Abstract: An inversion mechanism inverts a first container held by a holding mechanism with a first opening directed upward, and directs the first opening downward. A movement mechanism moves the holding mechanism so that the first opening directed downward faces a second opening from above. The opening and closing drive mechanism brings an opening and closing member into the closed state while the holding mechanism is inverted by the inversion mechanism and while the holding mechanism is moved by the movement mechanism, and brings the opening and closing member into the open state in response to the first opening facing the second opening.
    Type: Application
    Filed: April 5, 2023
    Publication date: October 12, 2023
    Inventors: Kenichi Ukisu, Atsushi Minoo, Takeshi Sugimoto
  • Patent number: 11760519
    Abstract: A transfer device and a control device for controlling the transfer device are provided. The control device is configured to execute setting control to set a storing position, in a container, of each of a plurality of articles to be stored in the container, storage control to control the transfer device so as to store each of the articles at the storing position, and replacement control to replace one of a first holding portion and a second holding portion attached to the attachment portion with the other one. The setting control is control to set the storing position in accordance with an order of transferring the plurality of articles so as to sequentially place the articles from a reference position that is set at a position adjacent to a side wall portion.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: September 19, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Mitsuo Morikubo, Yoshikazu Tai, Masami Iwai, Atsushi Minoo
  • Patent number: 11639275
    Abstract: A picking facility includes a first conveyor for transporting a container that includes an opening portion provided on an upper side thereof and can contain an article, and a second conveyor for transporting a target article. The height level of a transport face of the first conveyor is set to be lower than the height level of a transport face of the second conveyor, and a difference between the height level of the transport face of the second conveyor and the height level of the transport face of the first conveyor is determined based on the height of the container.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: May 2, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Wataru Kiyokawa, Atsushi Minoo, Hiroyuki Kusube
  • Patent number: 11629017
    Abstract: A picking facility is realized that can shorten the time required to transfer an article from a first support body to a second support body. Of a plurality of articles 50 supported by the first support body 51, the article 50 located at the highest position and the article 50 whose upper face T1 is present in a range of a set distance D downward from the upper face T1 of the article 50 located at the highest position are set as transfer-target articles 50A, and the control device performs a selection control to preferentially select, from the transfer-target articles 50A, a transfer-target article 50A in the normal orientation SC, and a transfer control to control the transfer device so as to transfer the transfer-target article 50A selected through the selection control from the first support body 51 to the second support body.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: April 18, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Takuya Gondoh, Masami Iwai, Atsushi Minoo
  • Patent number: 11603225
    Abstract: An article processing apparatus includes: a configuration determination unit configured to determine a configuration of at least one transport unit including articles, and stacked article groups each including a pallet, and at least one of the articles placed on the pallet, wherein the at least one of the articles is placed on the pallet in a manner that allows a pallet of another article group to be placed thereon, excluding uppermost one of the stacked article groups; a palletizing mechanism configured to place the at least one of the articles on the pallet so as to form each of the article groups included in the transport unit whose configuration is determined by the configuration determination unit; and a stacking mechanism configured to stack the article groups formed by the palletizing mechanism so as to form the transport unit determined by the configuration determination unit.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: March 14, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Kazutoshi Ito, Osamu Futami, Tadasuke Ogawa, Atsushi Minoo, Yusuke Fujii
  • Patent number: 11594047
    Abstract: An article distinguishing system includes: an identification information acquisition unit, an image capture unit that captures an image of an exterior of a target article, a determination unit that derives a degree of matching between the captured image of the target article and exterior image data stored in a storage unit, and determines whether or not the current state is a normal state in which exterior image data for which the degree of matching is a determination threshold value or more is present, and a learning processing unit that executes learning processing if it has been determined by the determination unit that the current state is not the normal state. The learning processing is processing for storing the data of the captured image as new exterior image data in the storage unit in association with the identification information acquired by the identification information acquisition unit.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: February 28, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Wataru Kiyokawa, Keigo Takahashi, Atsushi Minoo, Kazutoshi Ito
  • Patent number: 11572210
    Abstract: An article processing apparatus includes: a configuration determination unit configured to determine a configuration of at least one transport unit including articles, and stacked article groups each including a pallet, and at least one of the articles placed on the pallet, wherein the at least one of the articles is placed on the pallet in a manner that allows a pallet of another article group to be placed thereon, excluding uppermost one of the stacked article groups; a palletizing mechanism configured to place the at least one of the articles on the pallet so as to form each of the article groups included in the transport unit whose configuration is determined by the configuration determination unit; and a stacking mechanism configured to stack the article groups formed by the palletizing mechanism so as to form the transport unit determined by the configuration determination unit.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: February 7, 2023
    Assignee: Daifuku Co., Ltd.
    Inventors: Kazutoshi Ito, Osamu Futami, Tadasuke Ogawa, Atsushi Minoo, Yusuke Fujii
  • Patent number: 11339012
    Abstract: A control device (10) of an article transfer facility (100) determines the size of a first dead space surrounded by a set article (Wd) and a target article (Wc) located at a first candidate position (P1). If the size of the first dead space is smaller than a first threshold (TH1), the control device (10) sets the first candidate position (P1) as the arrangement position of the target article (Wc). If the size of the first dead space is greater than or equal to the first threshold (TH1), the control device (10) determines the size of a second dead space surrounded by the set article (Wd) and the target article (Wc) located at a second candidate position (P2). If the size of the second dead space is smaller than a second threshold (TH2), the control device (10) sets the second candidate position (P2) as the arrangement position of the target article (Wc).
    Type: Grant
    Filed: December 2, 2019
    Date of Patent: May 24, 2022
    Assignee: Daifuku Co., Ltd.
    Inventor: Atsushi Minoo
  • Publication number: 20220063932
    Abstract: A control device (10) of an article transfer facility (100) determines the size of a first dead space surrounded by a set article (Wd) and a target article (Wc) located at a first candidate position (P1). If the size of the first dead space is smaller than a first threshold (TH1), the control device (10) sets the first candidate position (P1) as the arrangement position of the target article (Wc). If the size of the first dead space is greater than or equal to the first threshold (TH1), the control device (10) determines the size of a second dead space surrounded by the set article (Wd) and the target article (Wc) located at a second candidate position (P2). If the size of the second dead space is smaller than a second threshold (TH2), the control device (10) sets the second candidate position (P2) as the arrangement position of the target article (Wc).
    Type: Application
    Filed: December 2, 2019
    Publication date: March 3, 2022
    Inventor: Atsushi Minoo
  • Patent number: 11261036
    Abstract: A picking facility includes a first conveyor that transports a container containing an article, a picking apparatus that takes out a target article from the container, a second conveyor that transports the target article that has been taken out, and a working space. The working space is provided on a side opposite to the second conveyor with the first conveyor being located between the working space and the second conveyor. The picking apparatus is arranged at a position that overlaps at least one of the first conveyor and the second conveyor and does not overlap the working space in a plan view.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: March 1, 2022
    Assignee: Daifuku Co., Ltd.
    Inventors: Wataru Kiyokawa, Atsushi Minoo, Hiroyuki Kusube
  • Publication number: 20220017249
    Abstract: A transfer device and a control device for controlling the transfer device are provided. The control device is configured to execute setting control to set a storing position, in a container, of each of a plurality of articles to be stored in the container, storage control to control the transfer device so as to store each of the articles at the storing position, and replacement control to replace one of a first holding portion and a second holding portion attached to the attachment portion with the other one. The setting control is control to set the storing position in accordance with an order of transferring the plurality of articles so as to sequentially place the articles from a reference position that is set at a position adjacent to a side wall portion.
    Type: Application
    Filed: November 12, 2019
    Publication date: January 20, 2022
    Inventors: Mitsuo Morikubo, Yoshikazu Tai, Masami Iwai, Atsushi Minoo
  • Publication number: 20220009090
    Abstract: An article transfer facility (100) includes a transfer device (3) that performs a first operation to take out an article (W) that are supported by a first container (C1), from the first container (C1), and a second operation to load the article (W) taken out from the first container (C1), onto a second container (C2); and an inclination device (5) that supports the second container (C2) at a predetermined position (P2), wherein the second container (C2) has a rectangular mounting surface (S) onto which the articles (W) are to be mounted, and is formed in a box shape with an open upper surface, and the inclination device (5) supports the second container (C2) in an inclined state such that a target corner portion (Sct) that is one of a plurality of corner portions (Sc) of the mounting surface (S) is located lower than the other corner portions (Sc).
    Type: Application
    Filed: November 12, 2019
    Publication date: January 13, 2022
    Inventors: Mitsuo Morikubo, Yoshikazu Tai, Masami Iwai, Takuya Gondoh, Atsushi Minoo, Kazuyoshi Ohgita, Manabu Onayama, Kiyoji Mori
  • Publication number: 20220009108
    Abstract: A control unit executes first loading control is determined that a loaded article is not present above a loading surface region based on captured image information and second loading control if it is determined that it is uncertain whether the loaded article is not present above the loading surface region based on the captured image information. The first loading control causing a holding unit to release a target article when the target article is directly above the loading surface region and the lower surface of the target article is higher than the upper surface of the loading surface region by a first specified distance, and the second loading control causing the holding unit to release the target article when the target article is directly above the loading surface region and the lower surface of the target article is higher, by a second specified distance, than a specified height.
    Type: Application
    Filed: November 12, 2019
    Publication date: January 13, 2022
    Inventors: Mitsuo Morikubo, Yoshikazu Tai, Takuya Gondoh, Masami Iwai, Atsushi Minoo, Shigeru Sugano
  • Publication number: 20210403190
    Abstract: An article processing apparatus includes: a configuration determination unit configured to determine a configuration of at least one transport unit including articles, and stacked article groups each including a pallet, and at least one of the articles placed on the pallet, wherein the at least one of the articles is placed on the pallet in a manner that allows a pallet of another article group to be placed thereon, excluding uppermost one of the stacked article groups; a palletizing mechanism configured to place the at least one of the articles on the pallet so as to form each of the article groups included in the transport unit whose configuration is determined by the configuration determination unit; and a stacking mechanism configured to stack the article groups formed by the palletizing mechanism so as to form the transport unit determined by the configuration determination unit.
    Type: Application
    Filed: June 24, 2021
    Publication date: December 30, 2021
    Applicant: Daifuku Co., Ltd.
    Inventors: Kazutoshi ITO, Osamu FUTAMI, Tadasuke OGAWA, Atsushi MINOO, Yusuke FUJII
  • Publication number: 20210403254
    Abstract: An article processing apparatus includes: a configuration determination unit configured to determine a configuration of at least one transport unit including articles and stacked article groups each including a pallet, and at least one of the articles placed on the pallet, wherein first article groups are article groups excluding uppermost one of the stacked article groups; a palletizing mechanism configured to place the at least one of the articles on the pallet so as to form each of the stacked article groups; and a stacking mechanism configured to stack the article groups formed by the palletizing mechanism so as to form the transport unit, wherein the configuration determination unit is configured to determine the configuration of the at least one transport unit such that a load applied to each of the first article groups is smaller than a load index set to each of the first article groups.
    Type: Application
    Filed: June 22, 2021
    Publication date: December 30, 2021
    Applicant: Daifuku Co., Ltd.
    Inventors: Kazutoshi ITO, Osamu FUTAMI, Tadasuke OGAWA, Atsushi MINOO, Yusuke FUJII
  • Publication number: 20210395025
    Abstract: An article transport facility includes a transport conveyor (34) and a weighing device (24), which includes a support portion (28) for supporting a container (C1) and a measuring portion (30) configured to measure a weight of the container (C1) supported by the support portion (28). The article transport facility is configured to perform a state change between a withdrawn state in which the support portion (28) is withdrawn downward relative to a transport surface (34A) and a protruding state in which the support portion (28) protrudes upward relative to the transport surface (34A) by moving the support portion (28) and the transport conveyor (34) relative to each other in a vertical direction (Z). A support surface (28A) of the support portion (28) is inclined such that one corner portion (8A) of multiple corner portions (8) located at corners of the container (C1) is lower than the other corner portions (8).
    Type: Application
    Filed: October 24, 2019
    Publication date: December 23, 2021
    Inventors: Kiyoji Mori, Atsushi Minoo
  • Publication number: 20210253375
    Abstract: A picking facility is realized that can shorten the time required to transfer an article from a first support body to a second support body. Of a plurality of articles 50 supported by the first support body 51, the article 50 located at the highest position and the article 50 whose upper face T1 is present in a range of a set distance D downward from the upper face T1 of the article 50 located at the highest position are set as transfer-target articles 50A, and the control device performs a selection control to preferentially select, from the transfer-target articles 50A, a transfer-target article 50A in the normal orientation SC, and a transfer control to control the transfer device so as to transfer the transfer-target article 50A selected through the selection control from the first support body 51 to the second support body.
    Type: Application
    Filed: April 15, 2019
    Publication date: August 19, 2021
    Applicant: Daifuku Co., Ltd.
    Inventors: Takuya GONDOH, Masami IWAI, Atsushi MINOO