Patents by Inventor Atsushi Okai

Atsushi Okai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12071704
    Abstract: An apparatus for manufacturing a single crystal by growing a single crystal according to a Czochralski method, the apparatus including: main chamber configured to house crucible configured to accommodate raw-material melt, and heater configured to heat raw-material melt; pulling chamber continuously provided at upper portion of main chamber and configured to accommodate single crystal grown and pulled; cooling cylinder extending from at least ceiling portion of main chamber toward raw-material melt so as to surround single crystal being pulled, cooling cylinder configured to be forcibly cooled with coolant; and auxiliary cooling cylinder fitted in an inside of cooling cylinder. Auxiliary cooling cylinder is made of any one or more materials of graphite, carbon composite, stainless steel, molybdenum, and tungsten. The auxiliary cooling cylinder has structure covering bottom surface of cooling cylinder facing raw-material melt. Gap between auxiliary cooling cylinder and bottom surface of cooling cylinder is 1.
    Type: Grant
    Filed: November 20, 2020
    Date of Patent: August 27, 2024
    Assignee: SHIN-ETSU HANDOTAI CO., LTD.
    Inventors: Kazuya Yanase, Atsushi Okai
  • Patent number: 11821104
    Abstract: An apparatus for manufacturing a single crystal according to a Czochralski method, including: a main chamber housing crucibles for a raw-material melt and heater for heating the raw-material melt; a pulling chamber at an upper portion of the main chamber and a single crystal pulled from the raw-material melt; a cooling cylinder extending from a ceiling portion of the main chamber toward a surface of the raw-material melt to surround the single crystal; an auxiliary cooling cylinder inside the cooling cylinder; and a diameter-enlargement member to fit into the auxiliary cooling cylinder. The auxiliary cooling cylinder has a slit penetrating in an axial direction to come into close contact with the cooling cylinder by pushing the diameter-enlargement member into the auxiliary cooling cylinder to enlarge the diameter of the auxiliary cooling cylinder. This enables efficient cooling of a growing single crystal and increases the growth rate of the single crystal.
    Type: Grant
    Filed: December 26, 2019
    Date of Patent: November 21, 2023
    Assignee: SHIN-ETSU HANDOTAI CO., LTD.
    Inventors: Takumi Kobayashi, Kazuya Yanase, Atsushi Okai, Susumu Sonokawa, Atsushi Iwasaki
  • Publication number: 20230015551
    Abstract: An apparatus for manufacturing a single crystal by growing a single crystal according to a Czochralski method, the apparatus including: main chamber configured to house crucible configured to accommodate raw-material melt, and heater configured to heat raw-material melt; pulling chamber continuously provided at upper portion of main chamber and configured to accommodate single crystal grown and pulled; cooling cylinder extending from at least ceiling portion of main chamber toward raw-material melt so as to surround single crystal being pulled, cooling cylinder configured to be forcibly cooled with coolant; and auxiliary cooling cylinder fitted in an inside of cooling cylinder. Auxiliary cooling cylinder is made of any one or more materials of graphite, carbon composite, stainless steel, molybdenum, and tungsten. The auxiliary cooling cylinder has structure covering bottom surface of cooling cylinder facing raw-material melt. Gap between auxiliary cooling cylinder and bottom surface of cooling cylinder is 1.
    Type: Application
    Filed: November 20, 2020
    Publication date: January 19, 2023
    Applicant: SHIN-ETSU HANDOTAI CO., LTD.
    Inventors: Kazuya YANASE, Atsushi OKAI
  • Publication number: 20220136130
    Abstract: An apparatus for manufacturing a single crystal according to a Czochralski method, including: a main chamber housing crucibles for a raw-material melt and heater for heating the raw-material melt; a pulling chamber at an upper portion of the main chamber and a single crystal pulled from the raw-material melt; a cooling cylinder extending from a ceiling portion of the main chamber toward a surface of the raw-material melt to surround the single crystal; an auxiliary cooling cylinder inside the cooling cylinder; and a diameter-enlargement member to fit into the auxiliary cooling cylinder. The auxiliary cooling cylinder has a slit penetrating in an axial direction to come into close contact with the cooling cylinder by pushing the diameter-enlargement member into the auxiliary cooling cylinder to enlarge the diameter of the auxiliary cooling cylinder. This enables efficient cooling of a growing single crystal and increases the growth rate of the single crystal.
    Type: Application
    Filed: December 26, 2019
    Publication date: May 5, 2022
    Applicant: SHIN-ETSU HANDOTAI CO., LTD.
    Inventors: Takumi KOBAYASHI, Kazuya YANASE, Atsushi OKAI, Susumu SONOKAWA, Atsushi IWASAKI
  • Patent number: 5244081
    Abstract: A conveyor apparatus for feeding a sheet material such as a sheet of glass in a heating furnace includes an array of feed rolls for feeding the sheet material in a feeding direction, the feed rolls having respective axes extending in a direction transverse to the feeding direction. A motor is disposed on a side of the array of feed rolls. An array of drive support rollers is disposed on the side of the array of feed rolls and operatively connected to the motor for rotation thereby. Each of the drive support rollers commonly supports adjacent two of the feed rolls for rotating the adjacent two feed rolls.
    Type: Grant
    Filed: March 13, 1992
    Date of Patent: September 14, 1993
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Masuhide Kajii, Atsushi Okai
  • Patent number: 4783211
    Abstract: There is disclosed an improved apparatus for locally heating selected portions of glass sheets conveyed through a tunnel type furnace on a roller conveyor. The apparatus comprises two localized heaters positioned within the furnace, supporting members for supporting the localized heaters, at least one portion of each of the supporting members extending into the furnace, and a drive mechanism positioned externally of the furnace and adapted to reciprocatingly moving the localized heaters in a direction transversely to the direction of conveyance of the glass sheets in a substantially synchronized relation to movement of the conveyed glass sheets so that the selected portions of the glass sheets are locally heated by the localized heaters and can thereafter be bent, at a bending station, to a much smaller radius of curvature than the rest of the glass sheet.
    Type: Grant
    Filed: December 14, 1987
    Date of Patent: November 8, 1988
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Yasuhiro Fuchigami, Atsushi Okai, Kazuo Yamada