Abstract: The present invention provides an AC generator for a vehicle, in which a resin case (26) includes convex portions (33) formed on an outer circumferential surface of the resin case (26) so as to extend in an axial direction of the resin case (26) to be brought into pressure-contact with an inner circumferential wall surface of a counter drive-side bearing housing portion (24), and convex portions (34) formed on an inner circumferential surface of the resin case (26) so as to be opposed to the convex portions (33). The concave portions (34) allow displacement of the convex portions (33) in a radially inward direction of the resin case (26). By an elastic force generated by the displacement of the convex portions (33), the resin case (26) is integrated with the counter drive-side bearing housing portion (24).

Abstract: To obtain a rotating electric machine with a simple configuration, including a clearance filling member which can be easily assembled to a bearing housing portion without requiring time and does not adversely affect an outer race of a bearing, provided is an AC generator for a vehicle including a resin case (26) including: a case main body portion (30); an extending portion (32) formed integrally with the case main body portion (30), the extending portion (32) extending toward a rotor (6) beyond an end surface of the counter drive-side bearing (25) housed inside the counter drive-side bearing housing portion (24); and a convex portion (33) formed on an outer circumferential surface of the extending portion (32), the convex portion (32) being configured to be held in pressure contact with the inner circumferential wall surface of the counter drive-side bearing housing portion (24).

Abstract: The present invention provides an AC generator for a vehicle, in which a resin case (26) includes convex portions (33) formed on an outer circumferential surface of the resin case (26) so as to extend in an axial direction of the resin case (26) to be brought into pressure-contact with an inner circumferential wall surface of a counter drive-side bearing housing portion (24), and convex portions (34) formed on an inner circumferential surface of the resin case (26) so as to be opposed to the convex portions (33). The concave portions (34) allow displacement of the convex portions (33) in a radially inward direction of the resin case (26). By an elastic force generated by the displacement of the convex portions (33), the resin case (26) is integrated with the counter drive-side bearing housing portion (24).

Abstract: To obtain a rotating electric machine with a simple configuration, including a clearance filling member which can be easily assembled to a bearing housing portion without requiring time and does not adversely affect an outer race of a bearing, provided is an AC generator for a vehicle including a resin case (26) including: a case main body portion (30); an extending portion (32) formed integrally with the case main body portion (30), the extending portion (32) extending toward a rotor (6) beyond an end surface of the counter drive-side bearing (25) housed inside the counter drive-side bearing housing portion (24); and a convex portion (33) formed on an outer circumferential surface of the extending portion (32), the convex portion (32) being configured to be held in pressure contact with the inner circumferential wall surface of the counter drive-side bearing housing portion (24).

Abstract: An automotive alternator is provided that has a brush holder assembly that reduces exclusive circumferential space for the brush holder assembly inside a rear bracket, and that also reduces entry of water, dust, etc., into a regulator circuit housing portion. The brush holder assembly has a base and a plate. The base is prepared by molding a brush holder portion, a regulator circuit housing portion, and a connector portion integrally, and the plate is mounted to the brush holder portion, and has a cover portion that closes the resin injection aperture of the regulator circuit housing portion. The brush holder portion, the regulator circuit housing portion, and the connector portion are formed so as to be positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft. A lead-through opening that is formed on the rear bracket so as to allow the connector portion to be led through is generally closed by the connector portion and the cover portion.

Abstract: An automotive alternator is provided that reduces exclusive circumferential space for a regulator assembly inside a rear bracket, and that also increases performance in cooling the regulator assembly and a rectifier by ensuring that flows of air that cool the regulator assembly and the rectifier do not interfere with each other. An approximately C-shaped rectifier is disposed in a vicinity of a rotating shaft, and a regulator assembly is disposed between two end portions of the approximate C shape of the rectifier. A brush holder portion, a regulator circuit housing portion, and a connector portion that constitute a regulator assembly are positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft.

Abstract: There is provided an in-vehicle AC generator having a regulator assembly that is mounted in the bracket of the AC generator. The regulator holding unit provided in the regulator assembly has a containing portion in which at least the whole periphery of an opening is surrounded by a wall member; a circuit unit of the regulator is inserted into the containing portion through the opening; the heat sink for the regulator is held by the containing portion in such a way that the peripheral portion thereof is adhered to the wall member that surrounds the whole periphery of the opening, and closes the opening; and the containing portion is provided with a resin filled in the vicinity of the contained circuit unit.

Abstract: An automotive alternator is provided that has a brush holder assembly that reduces exclusive circumferential space for the brush holder assembly inside a rear bracket, and that also reduces entry of water, dust, etc., into a regulator circuit housing portion. The brush holder assembly has a base and a plate. The base is prepared by molding a brush holder portion, a regulator circuit housing portion, and a connector portion integrally, and the plate is mounted to the brush holder portion, and has a cover portion that closes the resin injection aperture of the regulator circuit housing portion. The brush holder portion, the regulator circuit housing portion, and the connector portion are formed so as to be positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft. A lead-through opening that is formed on the rear bracket so as to allow the connector portion to be led through is generally closed by the connector portion and the cover portion.

Abstract: An automotive alternator is provided that reduces exclusive circumferential space for a regulator assembly inside a rear bracket, and that also increases performance in cooling the regulator assembly and a rectifier by ensuring that flows of air that cool the regulator assembly and the rectifier do not interfere with each other. An approximately C-shaped rectifier is disposed in a vicinity of a rotating shaft, and a regulator assembly is disposed between two end portions of the approximate C shape of the rectifier. A brush holder portion, a regulator circuit housing portion, and a connector portion that constitute a regulator assembly are positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft.

Abstract: A manufacturing method includes a step of setting prescribed dimensions L and p, a wire feeding step of feeding a wire on a turning base surface by the dimension L, a turning step of turning the wire on the turning base surface to thereby form a first turning portion, a straight first portion, a second turning portion and a straight second portion, and a pushing step of pushing the straight first portion or the straight second portion so that it goes away from the turning base surface by the dimension p. A manufacturing apparatus that executes the above steps is also disclosed.

Abstract: A rectifier of an alternator according to the present invention includes: a first heat sink; first unidirectional conducting element bodies that are disposed on a front surface of the first heat sink so as to be spaced apart; a second heat sink that is disposed so as to be separated from the first heat sink; second unidirectional conducting element bodies that are disposed on a front surface of the second heat sink so as to be spaced apart; and a circuit board that has a circuit board terminal by which the first unidirectional conducting element bodies and the second unidirectional conducting element bodies are connected so as to constitute a bridge circuit, and a terminal connection portion is configured by respectively connecting first terminals of the first unidirectional conducting element bodies and second terminals of the second unidirectional conducting element bodies adjacently in a common plane with the circuit board terminal.

Abstract: A circuit board heatsink 60 for cooling a regulator circuit board has a flat base portion 61. Fifteen fins 62 are respectively disposed so as to project vertically from a first surface of the base portion and are arranged so as to be parallel to each other. The regulator circuit board is fixed to a second surface of the base portion 61 of the circuit board heatsink 60, and is housed and held inside a regulator circuit board housing portion of a regulator assembly such that the fins 62 face the rear bracket.

Abstract: A terminal device for a vehicle AC generator including a common base terminal group 100A1 having a plurality of terminals and an external connector terminal 200A1 formed by integrating a plurality of individual connector terminals having connecting terminals with respect to the external device at one ends thereof and having connecting terminal portions to be connected to a regulator circuit at the other ends thereof by premolding with respect to each other, in which the external connector terminal is arranged at predetermined positions of the common base terminal group, and the common base terminal group and the external connector terminal are integrally mold-formed with resin.

Abstract: A rectifier of an alternator according to the present invention includes: a first heat sink; first unidirectional conducting element bodies that are disposed on a front surface of the first heat sink so as to be spaced apart; a second heat sink that is disposed so as to be separated from the first heat sink; second unidirectional conducting element bodies that are disposed on a front surface of the second heat sink so as to be spaced apart; and a circuit board that has a circuit board terminal by which the first unidirectional conducting element bodies and the second unidirectional conducting element bodies are connected so as to constitute a bridge circuit, and a terminal connection portion is configured by respectively connecting first terminals of the first unidirectional conducting element bodies and second terminals of the second unidirectional conducting element bodies adjacently in a common plane with the circuit board terminal.

Abstract: There is provided an in-vehicle AC generator having a regulator assembly that is mounted in the bracket of the AC generator. The regulator holding unit provided in the regulator assembly has a containing portion in which at least the whole periphery of an opening is surrounded by a wall member; a circuit unit of the regulator is inserted into the containing portion through the opening; the heat sink for the regulator is held by the containing portion in such a way that the peripheral portion thereof is adhered to the wall member that surrounds the whole periphery of the opening, and closes the opening; and the containing portion is provided with a resin filled in the vicinity of the contained circuit unit.

Abstract: A regulator assembly mounting threaded aperture is formed on an inner wall surface of a rear bracket, and a receiving recess portion is recessed into an inner wall surface of the rear bracket around the regulator assembly mounting threaded aperture. A regulator assembly mounting penetrating aperture is disposed through a base of a regulator assembly, and an engaging protruding portion is disposed so as to project from the base around the regulator assembly mounting penetrating aperture. The regulator assembly is fixed to the rear bracket by engaging the engaging protruding portion in the receiving recess portion and fastening a regulator assembly mounting screw that has been passed through the regulator assembly mounting penetrating aperture into the regulator assembly mounting threaded aperture.

Abstract: An object of the present invention is to provide a voltage control apparatus enabling reduction in an angle formed by first and second circumferential end surfaces of a general fan shape centered around a slinger. In the present invention, a slinger, a brush holder, and a connector are constituted by a resin body that is formed integrally using an insulating resin, and a voltage regulator, a surge absorber, and the connector are disposed radially outside the slinger alongside the brush holder on a first circumferential side of the brush holder.

Abstract: An automotive alternator rectifier including a terminal connection portion configured by connecting a terminal leading out of first unidirectional conducting element bodies disposed on a surface of a first heat sink so as to be spaced apart or a terminal leading out of second unidirectional conducting element bodies disposed on a surface of a second heat sink so as to be spaced apart with a circuit board terminal is disposed between a rotor and a circuit board. For this reason, temperature increases in the first unidirectional conducting element bodies and the second unidirectional conducting element bodies can be suppressed and workability when connecting the terminal connection portion is improved.

Abstract: A regulator assembly mounting threaded aperture is formed on an inner wall surface of a rear bracket, and a receiving recess portion is recessed into an inner wall surface of the rear bracket around the regulator assembly mounting threaded aperture. A regulator assembly mounting penetrating aperture is disposed through a base of a regulator assembly, and an engaging protruding portion is disposed so as to project from the base around the regulator assembly mounting penetrating aperture. The regulator assembly is fixed to the rear bracket by engaging the engaging protruding portion in the receiving recess portion and fastening a regulator assembly mounting screw that has been passed through the regulator assembly mounting penetrating aperture into the regulator assembly mounting threaded aperture.