Patents by Inventor Atsushi Sakaue

Atsushi Sakaue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9641036
    Abstract: A U-phase coil that constitutes an armature winding includes four (first through fourth) small coil groups U101, U102, U201, and U202 that make one round circumferentially, that are formed by connecting in series in order of circumferential arrangement winding bodies that are housed in slot pairs that are separated by 360 electrical degrees. The U-phase coil is configured into a parallel circuit in which the first and fourth small coil groups U101 and U202, which are connected in series, and the second and third small coil groups U102 and U201, which are connected in series, are connected in parallel by linking together winding ends within a radially inner winding end group using crossover wires 711 and 721, and by linking together winding ends within a radially outer winding end group using a crossover wire 821.
    Type: Grant
    Filed: August 28, 2013
    Date of Patent: May 2, 2017
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hironori Tsuiki, Atsushi Sakaue, Hiroyuki Akita, Masaya Inoue
  • Patent number: 9634548
    Abstract: In this method for manufacturing an armature winding for an electric machine, a rectangular conductor wire is wound helically by bending and shaping linking portions between rectilinear portions and coil ends to set angles while feeding the rectangular conductor wire, by repeating steps in which the rectangular conductor wire is fed by a set amount of feeding, the rectangular conductor wire is gripped and fixed by first through fourth chucks, the rectangular conductor wire is bent by pressing a first former near a root of the rectangular conductor wire, and gripping and fixing of the rectangular conductor wire by the first through fourth chucks is released.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: April 25, 2017
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hironori Tsuiki, Hiroyuki Akita, Atsushi Sakaue, Masaya Inoue
  • Publication number: 20170077768
    Abstract: In a core for a rotary electric machine, first end portions of back yoke portions are linked to second end portions of back yoke portions of adjacent core segments so as to be rotatable around pivot portions. Each of the core segments is configured by alternately laminating first core segment sheets and second core segment sheets. The pivot portions are constituted by interfitting protruding portions that are formed on the first core segment sheets. The core segments are displaceable relative to the adjacent core segments between a contracted position in which spacing between the magnetic pole tooth portions is contracted and an expanded position in which spacing between the magnetic pole tooth portions is expanded, when the core segment linked body is opened out rectilinearly.
    Type: Application
    Filed: May 28, 2013
    Publication date: March 16, 2017
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Akira HASHIMOTO, Atsushi SAKAUE, Hironori TSUIKI, Yuji NAKAHARA, Takashi UMEDA, Katsunori OKI, Ryuichi TAKIGUCHI, Takanori KOMATSU
  • Publication number: 20170047808
    Abstract: A radially outer insulating paper includes: an annular radially outer insulating paper base portion that is disposed on a radially inner side of a row of first coil terminals; and radially outer insulating paper protruding portions that each protrude radially outward from an axially outer end portion of the radially outer insulating paper base portion, and that are inserted between adjacent first coil terminals axially further outward than second bent portions; and a radially inner insulating paper includes: an annular radially inner insulating paper base portion that is disposed on a radially outer side of a row of second coil terminals; and radially inner insulating paper protruding portions that each protrude radially inward from an axially outer end portion of the radially inner insulating paper base portion, and that are inserted between adjacent second coil terminals axially further outward than fourth bent portions.
    Type: Application
    Filed: April 28, 2015
    Publication date: February 16, 2017
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tatsuro HINO, Akihiro YAMAMURA, Shuichi TAMURA, Akira HASHIMOTO, Tetsuya YOKOGAWA, Atsushi SAKAUE, Kazunori MUTO
  • Publication number: 20160380492
    Abstract: A contour line on the outer circumferential side of each magnet hole in the first layer is formed to be an arc passing through a total of three intersections, i.e., an intersection of a d axis and a reference magnetic flux line which is a magnetic flux line as a reference positioned inward by a predetermined number of magnetic flux lines from the outer circumferential edge of a rotor core, and intersections of: the reference magnetic flux line; and sides at the circumferential ends of the magnet hole which are positioned inward by a bridge dimension from the outer circumferential edge of the rotor core. Thus, a rotary electric machine that enables maximum utilization of reluctance torque and magnet torque and suppression of torque ripple can be obtained with simple processing and low cost.
    Type: Application
    Filed: December 15, 2014
    Publication date: December 29, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Sachiko KAWASAKI, Kimiyasu FURUSAWA, Atsushi SAKAUE, Akira HASHIMOTO, Hiroyuki AKITA, Moriyuki HAZEYAMA, Masaya INOUE, Shinji NISHIMURA
  • Publication number: 20160372992
    Abstract: A manufacturing method for a stator winding coil includes: a bulging portion forming step that forms a bulging portion on a conductor wire; a crank portion forming step that forms a crank portion on the central portion of the bulging portion; an oblique portion forming step that forms oblique portions on the conductor wire at two ends of the bulging portion; a rectilinear portion forming step that forms rectilinear portions on the conductor wire at opposite ends of the oblique portions from the bulging portion; and a circular arc forming step that forms the oblique portions into a circular arc shape after forming the rectilinear portions.
    Type: Application
    Filed: November 14, 2014
    Publication date: December 22, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Hironori TSUIKI, Tatsuro HINO, Atsushi SAKAUE, Kazunori MUTO, Hiroyuki YASUDA, Kohei EGASHIRA, Akira HASHIMOTO, Hiroyuki AKITA
  • Publication number: 20160352169
    Abstract: Coils that constitute an armature winding are produced by winding a conductor wire that has a rectangular cross section, the coils each include: four rectilinear portions that are inserted into a pair of slots; and three coil end portions that link the four rectilinear portions consecutively by each connecting together end portions of two selected rectilinear portions, the coils being mounted into the armature core so as to be arranged at a pitch of one slot in a circumferential direction, the coil end portions include: a bulging portion that protrudes axially outward in a convex shape; and oblique portions that link the two connected rectilinear portions and the bulging portion, the bulging portion has a crank portion that displaces radial positions of the two connected rectilinear portions by a set amount, and a cross-sectional area of the bulging portion is smaller than a cross-sectional area of the oblique portions.
    Type: Application
    Filed: February 3, 2015
    Publication date: December 1, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Kohei EGASHIRA, Atsushi SAKAUE, Tatsuro HINO, Kazunori MUTO, Hironori TSUIKI
  • Patent number: 9493209
    Abstract: A bicycle pedal is detachable and engageable with a cleat that can be attached to shoes. The bicycle pedal basically includes a pedal shaft having a rotational center axis, a pedal main body and a clamp part. The pedal main body includes a first surface and a second surface. The second surface is on the opposite side of the first surface. The pedal main body is rotatably supported by the pedal shaft around the rotational center axis. The clamp part has at least three cleat clamping portions that detachably retain the cleat on at least the first surface of the pedal main body.
    Type: Grant
    Filed: February 13, 2015
    Date of Patent: November 15, 2016
    Assignee: Shimano Inc.
    Inventor: Atsushi Sakaue
  • Publication number: 20160322876
    Abstract: Winding bodies are produced by repeatedly winding a ?-shaped coil pattern that is formed by inserting the conductor wire sequentially into a second slot, a first slot, a second slot, and a third slot, so as to alternate an axial direction of insertion into the first slot, the second slot, and the third slot, for two turns in a radial direction, and are configured such that a plurality of rectilinear portions that are respectively inserted into the first slot, the second slot, and the third slot are linked continuously by coil end portions, and a liquid coolant is supplied to a coil end that is constituted by the coil end portions.
    Type: Application
    Filed: January 17, 2014
    Publication date: November 3, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Masaki HORII, Atsushi SAKAUE, Masaya INOUE
  • Patent number: 9472988
    Abstract: A rotary electric machine according to the present invention includes a stator having a connection member forming a three phase delta connection by coil windings, including an insulating annular groove portion formed with double annular grooves and a first, a second, and a third annular conductive members, the annular conductive members being attached by insertion into the insulating annular groove portion; the insulating annular groove portion is formed with double grooves of one and the other, and both the grooves are connected via one window portion; the respective annular conductive members are each formed in a circular arc shape and provided with a plurality of arm portions extended outward in the radial direction of the stator, the plurality of arm portions being connected to coil end portions of the coil windings respectively.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: October 18, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Isao Sonoda, Atsushi Sakaue, Satoru Akutsu
  • Publication number: 20160268860
    Abstract: An armature for an electric machine according to the present invention includes: an armature core in which a plurality of slots are arranged in a circumferential direction; and an armature winding that is mounted to the armature core, and includes a plurality of two-lane winding bodies that are each produced by stacking and winding two jointless continuous conductor wires that are coated with insulation such that the two conductor wires are stacked in a radial direction of the armature core, the two-lane winding bodies being arranged at a pitch of one slot in a circumferential direction so as to be mounted into a third slot, a first slot, and a second slot that line up consecutively in the circumferential direction at an angular spacing of six slots.
    Type: Application
    Filed: July 7, 2014
    Publication date: September 15, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hironori TSUIKI, Atsushi SAKAUE, Akira HASHIMOTO, Hiroyuki AKITA, Masaya INOUE
  • Publication number: 20160261159
    Abstract: In a rotary electric machine according to the present invention, an armature winding includes a plurality of distributed winding bodies that are each produced by winding a single conductor wire that is insulated, that is jointless and continuous, and that has a constant cross-sectional area perpendicular to a longitudinal direction, the conductor wires include first through third coil end portions that link first through fourth rectilinear portions and first through fourth rectilinear portions, and are formed such that radial widths w? of the first through fourth rectilinear portions are wider than radial widths w of the first through third coil end portions.
    Type: Application
    Filed: June 27, 2014
    Publication date: September 8, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hironori TSUIKI, Tatsuro HINO, Atsushi SAKAUE, Akira HASHIMOTO, Kazunori MUTO, Masashi NAKAMURA, Shinkichi SAWA, Hiroyuki AKITA
  • Patent number: 9391486
    Abstract: An electric power steering electric motor apparatus includes: an electric motor including: a motor housing; a stator; a rotor; and a power supplying portion that supplies electric power to the stator; and a controlling unit including: a driving circuit that supplies electric power to the electric motor; a connecting portion; a controlling circuit; and a case that covers the driving circuit and the controlling circuit, the electric motor and the controlling unit being mounted coaxially onto a gear housing that reduces rotational speed of the electric motor so as to position the controlling unit on a side near the gear housing, and the connecting portion being connected to the power supplying portion inside the case through an opening portion formed on the case, and being positioned and held by an insulating member so as to be insulated from the case and the motor housing.
    Type: Grant
    Filed: May 30, 2011
    Date of Patent: July 12, 2016
    Assignee: Mitsubishi Electric Corporation
    Inventors: Atsushi Sakaue, Yoshihito Asao, Satoru Akutsu, Isao Sonoda, Kazuhisa Takashima
  • Publication number: 20160190884
    Abstract: Small coil groups are each configured by connecting a plurality of winding bodies in series by passing crossover portions that are formed by bending first conductor terminals radially outward axially outside a coil end and joining the crossover portions to second conductor terminals that are subject to joining, the first conductor terminals that constitute first ends of the small coil group are disposed so as to be spaced apart from each other circumferentially around a radially inner side of a circular arc-shaped region that extends circumferentially around the coil end, the second conductor terminals that constitute second ends of the small coil group are arranged so as to be spaced apart from each other circumferentially around a radially outer side of the circular arc-shaped region of the coil end, and a stator winding is produced by connecting the small coil groups within the circular arc-shaped region.
    Type: Application
    Filed: October 8, 2013
    Publication date: June 30, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Masashi NAKAMURA, Shogo OKAMOTO, Atsushi SAKAUE
  • Publication number: 20160181876
    Abstract: A stator core for a rotating electrical machine includes an annular yoke portion; a tooth group fitted to an inner side of the yoke portion and formed such that both ends in a circumferential direction on an inner circumferential side of adjacent teeth are integrally connected with each other by a thin connection portion; and a slot for accommodating a stator winding. The yoke portion has grooves at regular intervals in an inner circumferential surface thereof and extending in an axial direction of the stator, the grooves each having a V shape such that a cross section thereof perpendicular to the axial direction opens toward an inner side of the stator core. Each tooth has, at an outer-circumferential-side end thereof, a fitting portion whose cross section perpendicular to the axial direction is formed in a wedge shape so as to allow the tooth to be fitted along the corresponding groove.
    Type: Application
    Filed: February 26, 2014
    Publication date: June 23, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Sachiko KAWASAKI, Atsushi SAKAUE, Hisashi NAMURA, Shinichi ITO, Satoru AKUTSU, Masatsugu NAKANO, Tooaki UDO
  • Publication number: 20160172921
    Abstract: A side surface at the outside of a plurality of teeth portions of one separated core is faced to a side surface of teeth portions of an adjacent separated core, so as to form a second slot which is straddled between the adjacent separated cores, and a first slot is formed by a plurality of teeth portions of one separated core, and a width size of the first slot is identical to a width size of the second slot, and coil conductor storage space is formed in the first slot via a first insulating component, and coil conductor storage space is formed in the second slot via a second insulating component, and a thickness size of the first insulating component is different from a thickness size of the second insulating component.
    Type: Application
    Filed: November 8, 2013
    Publication date: June 16, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Manabu YOSHINORI, Atsushi SAKAUE, Tatsuro HINO, Hironori TSUIKI, Shinichi OKADA, Hiroki SHIOTA, Masaya INOUE, Shogo OKAMOTO, Shinji NISHIMURA, Akira HASHIMOTO, Shinkichi SAWA, Yutaka IKURA, Ryuichi KITORA
  • Publication number: 20160156238
    Abstract: Winding bodies are configured such that radially inner terminals of a conductor wire extend outward at a first axial end of an armature core from a radially innermost position inside slots, and radially outer terminals of the conductor wire extend outward at the first axial end of the armature core from a radially outermost position inside the slots, and respective phase windings of an armature winding are configured by directly joining together the radially inner terminals and by directly joining together the radially outer terminals of the winding bodies that constitute identical phases.
    Type: Application
    Filed: June 30, 2014
    Publication date: June 2, 2016
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Hironori TSUIKI, Atsushi SAKAUE, Hiroyuki AKITA, Akira HASHIMOTO
  • Publication number: 20160149456
    Abstract: A stator of a rotating electrical machine includes: a plurality of annularly arranged stator cores; a stator winding attached to slots of the stator cores; and a shell (22) that retains the stator cores. In the stator of the rotating electrical machine, the ends of coil terminal wires (19), (20) on the innermost circumferential side and the outermost circumferential side of each slot are oriented in the axial direction of the stator; and side surfaces of the ends of the terminal wires (19), (20) are brought into contact with each other and are welded above the coil end (21) of the stator winding.
    Type: Application
    Filed: September 18, 2013
    Publication date: May 26, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Ryuichi KITORA, Masashi NAKAMURA, Masaya NOUE, Shogo OKAMOTO, Atsushi SAKAUE, Tatsuro HINO
  • Publication number: 20160099616
    Abstract: An iron core member has: first divided yoke portions; second divided yoke portions alternately arranged with the first divided yoke portions; a first tooth portion extending from one circumferential end of each first divided yoke portion, a second tooth portion extending from the other circumferential end; a third tooth portion extending from one circumferential end of the second divided yoke portion on the second tooth portion side, and a fourth tooth portion extending from the other circumferential end. A tooth end portion of the first tooth portion and a tooth end portion of the adjacent fourth tooth portion are integrally joined at a first tooth end joint portion, and a tooth end portion of the second tooth portion and a tooth end portion of the adjacent third tooth portion are integrally joined at a second tooth end joint portion, thereby providing one continuous sheet of the core member.
    Type: Application
    Filed: September 24, 2013
    Publication date: April 7, 2016
    Applicant: Mitsubishi Electric Corporation
    Inventors: Tatsuro HINO, Akira HASHIMOTO, Masaya INOUE, Akihiro YAMAMURA, Shogo OKAMOTO, Atsushi SAKAUE, Hironori TSUIKI
  • Patent number: 9289031
    Abstract: A lacing cord is used in an article to be laced that includes shoes, clothing and bags. The lacing cord basically includes a core wire and at least one protruding part. The core wire includes at least one wire member. The at least one protruding part is provided to a peripheral section of the core wire so as to intersect with an axial direction of the core wire and to protrude radially outward from the peripheral section of the core wire.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: March 22, 2016
    Assignee: Shimano Inc.
    Inventors: Atsushi Sakaue, Kanji Kirimoto