Patents by Inventor Atsuya Hayakawa

Atsuya Hayakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8428764
    Abstract: A multi-needle sewing machine includes a plurality of needle bars having lower ends to which needles are attached, respectively, a needle bar selecting unit selectively switching one of the needle bars to a needle location, a stitch number obtaining unit and an allotting unit. An embroidery pattern including a plurality of partial patterns is sewn by the use of needle threads of colors differing per partial pattern, while the needle bars are selectively switched. The stitch number obtaining unit obtains the number of stitches necessary for sewing the partial patterns for every partial pattern. The allotting unit allots the needle threads to the needle bars so that the needle bars are prevented from being one-sided in the number of stitches, based on the obtained number of stitches, in order that one of the needle bars to be used for the sewing of each partial pattern may be determined.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: April 23, 2013
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Masahiko Nagai, Atsuya Hayakawa
  • Patent number: 8267024
    Abstract: A sewing machine includes a bed portion, a pillar portion that is erected upward from the bed portion, an arm portion that extends horizontally from the pillar portion above the bed portion, a head that is provided at an end of the arm portion, a needle bar that is attached to the head and can reciprocate up and down, an image pickup device that can pick up an image of an upper surface of the bed portion, an image conversion device that generates a virtual image from a real image by viewpoint conversion, the virtual image being an image as viewed from an arbitrary viewpoint position, and the real image being an image picked up by the image pickup device, an image display device that displays an image, and an image display control device that displays the virtual image generated by the image conversion device on the image display device.
    Type: Grant
    Filed: January 23, 2009
    Date of Patent: September 18, 2012
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Masashi Tokura
  • Patent number: 8176861
    Abstract: An embroidery data processor includes an embroidery data storage that stores embroidery data for sewing embroidery patterns by an embroiderable sewing machine; an embroidery data preparator that prepares the embroidery data of the embroidery patterns to be sewn by reading the embroidery data from the embroidery data storage or by receiving the embroidery data from external source; and a data generator that generates temporary stitch data for temporarily sewing an interlining on an underside of a workpiece cloth prior to embroidery sewing based on the embroidery data prepared by the embroidery data preparator.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: May 15, 2012
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Nobuaki Matsumoto, Kenji Ooka
  • Patent number: 8061287
    Abstract: A sewing data processing apparatus which may be used to attach an IC tag to a work cloth without impairing a design of the work cloth. The processing apparatus may acquire an IC tag area on the basis of a size and shape of the IC tag and subsequently may determine whether the IC tag area can be included in an applique pattern area which is determined on the basis of applique pattern data. If the IC tag area can be included in the applique pattern area, positions of the applique pattern area and the IC tag area may be set in such a manner that the IC tag area is positioned in the applique pattern area.
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: November 22, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Satoru Makino
  • Patent number: 8033232
    Abstract: An embroidery data processing apparatus which may be used to attach an IC tag to a work cloth without impairing a design of the work cloth. The embroidery data processing apparatus may determine an IC tag area based on a size and shape of the IC tag, and may determine whether the IC tag area can be included in an embroidery area that is determined on the basis of embroidery data. If the IC tag area can be included in the embroidery area, the positions of the embroidery area and the IC tag area may be set in an embroiderable area of a sewing machine in such a manner that the IC tag area is positioned in the embroidery area.
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: October 11, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Satoru Makino
  • Publication number: 20110203504
    Abstract: A multi-needle sewing machine includes a plurality of needle bars having lower ends to which needles are attached, respectively, a needle bar selecting unit selectively switching one of the needle bars to a needle location, a stitch number obtaining unit and an allotting unit. An embroidery pattern including a plurality of partial patterns is sewn by the use of needle threads of colors differing per partial pattern, while the needle bars are selectively switched. The stitch number obtaining unit obtains the number of stitches necessary for sewing the partial patterns for every partial pattern. The allotting unit allots the needle threads to the needle bars so that the needle bars are prevented from being one-sided in the number of stitches, based on the obtained number of stitches, in order that one of the needle bars to be used for the sewing of each partial pattern may be determined.
    Type: Application
    Filed: February 9, 2011
    Publication date: August 25, 2011
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Masahiko NAGAI, Atsuya HAYAKAWA
  • Patent number: 7983781
    Abstract: Sewing data of multiple sewing targets stored in RAM of a sewing sequence determining apparatus is acquired. Permutations or combinations of the sewing targets are created as sewing sequence candidates. A number of needle bars N provided at a multi-needle sewing machine is acquired. An optimal thread replacement count is initialized. A thread replacement count is calculated for each of sewing sequence candidates, in the case where sewing operations are carried out by the multi-needle sewing machine equipped with N needle bars on the sewing targets in accordance with the sewing sequence candidates. A sewing sequence candidate of the fewest thread replacement count is determined to be an optimal sewing sequence candidate. The optimal sewing sequence candidate is displayed on a liquid crystal display and announced. Determination of sewing sequences at the time of carrying out sewing operations with respect to multiple sewing targets is easily achieved.
    Type: Grant
    Filed: March 26, 2007
    Date of Patent: July 19, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Atsuya Hayakawa
  • Patent number: 7983783
    Abstract: An embroidery data creation apparatus and program acquires closed region data of a target unit pattern with a sewing order specified by a unit pattern counter and position data of a sewing endpoint of a preceding unit pattern to be sewn immediately prior to this target unit pattern. Based on the closed region data and the position data of the sewing endpoint, it is determined whether a sewing endpoint of the preceding unit pattern is present in a sewing region of the target unit pattern. If it is determined that the sewing endpoint is present in the sewing region of the target unit pattern, thread-cutting operation at this sewing endpoint is set not to be performed. On the other hand, if it is determined that the sewing endpoint is not present in the sewing region of the target unit pattern, thread-cutting operation at this sewing endpoint is set to be performed or withheld.
    Type: Grant
    Filed: March 5, 2007
    Date of Patent: July 19, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Atsuya Hayakawa
  • Patent number: 7949421
    Abstract: A multi-needle type embroidery sewing machine and a computer-readable storage medium including a computer program for the multi-needle type embroidery sewing machine that may enable convenient selection and replacement of thread information. The multi-needle type embroidery sewing machine may include a plurality of needle bars, a needle bar thread information storage device, a needle bar selection device that enables the selection of a suite of needle bars selected from the plurality of needle bars, and a control device for changing needle bar thread information that corresponds to a needle bar in the selected suite of needle bars.
    Type: Grant
    Filed: June 26, 2007
    Date of Patent: May 24, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Akira Kaiya
  • Patent number: 7930057
    Abstract: When a user specifies, as an embroidery sewing condition, an embroidery pattern that can be sewn with thread spools set for needle bars, embroidery data on an embroidery pattern and needle bar thread information on a thread set for a needle bar are read and stored in a RAM. Embroidery thread information included in embroidery data is read out in a sequential order, and embroidery thread information and specified thread information are compared with each other. An embroidery pattern having embroidery data of which all of the embroidery thread information is coincident with the specified thread information is extracted as an embroidery pattern that satisfies the embroidery sewing condition. The extracted embroidery pattern is then displayed on a liquid crystal display.
    Type: Grant
    Filed: July 6, 2007
    Date of Patent: April 19, 2011
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Atsuya Hayakawa, Masayuki Hori
  • Publication number: 20100206204
    Abstract: An embroidery stitcher including an embroidery frame that holds a workpiece cloth and that is provided with a sewable area for sewing the held workpiece cloth; a transparent display device that has a display area that provides visibility behind thereof and that is capable of displaying embroidery pattern information of at least an embroidery pattern to be sewn; and an attachment mechanism that allows detachable attachment of the display device at a position that renders the display area and the sewable area to at least partially overlap.
    Type: Application
    Filed: February 3, 2010
    Publication date: August 19, 2010
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Aki Shimizu, Atsuya Hayakawa, Masayuki Hori, Satoru Makino
  • Publication number: 20090194008
    Abstract: A sewing machine includes a bed portion, a pillar portion that is erected upward from the bed portion, an arm portion that extends horizontally from the pillar portion above the bed portion, a head that is provided at an end of the arm portion, a needle bar that is attached to the head and can reciprocate up and down, an image pickup device that can pick up an image of an upper surface of the bed portion, an image conversion device that generates a virtual image from a real image by viewpoint conversion, the virtual image being an image as viewed from an arbitrary viewpoint position, and the real image being an image picked up by the image pickup device, an image display device that displays an image, and an image display control device that displays the virtual image generated by the image conversion device on the image display device.
    Type: Application
    Filed: January 23, 2009
    Publication date: August 6, 2009
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsuya Hayakawa, Masashi Tokura
  • Patent number: 7542822
    Abstract: A complex data processing device that processes embroidery data representing an embroidery pattern to be formed on fabric by a sewing machine capable of embroidering and print data representing print pattern to be printed on the fabric by a printer. The complex data processing device includes a data acquiring unit that acquires the embroidery data and the print data, an overlapped region detecting unit that detects an overlapped region at which an embroidery region represented by the embroidery data and a printing region represented by the print data overlap based on the embroidery data and the print data acquired by the data acquiring unit, and a data modifying unit that deletes data corresponding to the overlapped region detected by the overlapped region detecting unit from at least one of the embroidery data and the print data.
    Type: Grant
    Filed: January 26, 2006
    Date of Patent: June 2, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Yasuhiko Kawaguchi, Atsuya Hayakawa, Hirokazu Nakashima
  • Patent number: 7503271
    Abstract: A sewing machine control device includes a control unit for controlling the execution of a sewing operation based on sewing data including at least needle drop point data and thread color data of a sewing thread by selectively using a plurality of sewing needles respectively set with different color thread; a sewing needle-thread color storage medium storing sewing needle-thread color mapping data specifying the relation between sewing needles and thread color of thread respectively set thereto; a similarity evaluation unit for evaluating the similarity between the thread color specified by the thread color data and the thread color set to each sewing needle based on the thread color data and the sewing needle-thread color mapping data; and a sewing needle selection unit for selecting the sewing needle used for sewing in accordance with the sewing data based on evaluation result rendered by the similarity evaluation unit.
    Type: Grant
    Filed: February 17, 2006
    Date of Patent: March 17, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Atsuya Hayakawa
  • Publication number: 20080264319
    Abstract: An embroidery data processor includes an embroidery data storage that stores embroidery data for sewing embroidery patterns by an embroiderable sewing machine; an embroidery data preparator that prepares the embroidery data of the embroidery patterns to be sewn by reading the embroidery data from the embroidery data storage or by receiving the embroidery data from external source; and a data generator that generates temporary stitch data for temporarily sewing an interlining on an underside of a workpiece cloth prior to embroidery sewing based on the embroidery data prepared by the embroidery data preparator.
    Type: Application
    Filed: March 21, 2008
    Publication date: October 30, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsuya Hayakawa, Nobuaki Matsumoto, Kenji Ooka
  • Publication number: 20080190339
    Abstract: A sewing data processing apparatus which may be used to attach an IC tag to a work cloth without impairing a design of the work cloth. The processing apparatus may acquire an IC tag area on the basis of a size and shape of the IC tag and subsequently may determine whether the IC tag area can be included in an applique pattern area which is determined on the basis of applique pattern data. If the IC tag area can be included in the applique pattern area, positions of the applique pattern area and the IC tag area may be set in such a manner that the IC tag area is positioned in the applique pattern area.
    Type: Application
    Filed: September 26, 2007
    Publication date: August 14, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsuya Hayakawa, Satoru Makino
  • Publication number: 20080078312
    Abstract: An embroidery data processing apparatus which may be used to attach an IC tag to a work cloth without impairing a design of the work cloth. The embroidery data processing apparatus may determine an IC tag area based on a size and shape of the IC tag, and may determine whether the IC tag area can be included in an embroidery area that is determined on the basis of embroidery data. If the IC tag area can be included in the embroidery area, the positions of the embroidery area and the IC tag area may be set in an embroiderable area of a sewing machine in such a manner that the IC tag area is positioned in the embroidery area.
    Type: Application
    Filed: September 26, 2007
    Publication date: April 3, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsuya Hayakawa, Satoru Makino
  • Publication number: 20080021588
    Abstract: When a user specifies, as an embroidery sewing condition, an embroidery pattern that can be sewn with thread spools set for needle bars, embroidery data on an embroidery pattern and needle bar thread information on a thread set for a needle bar are read and stored in a RAM. Embroidery thread information included in embroidery data is read out in a sequential order, and embroidery thread information and specified thread information are compared with each other. An embroidery pattern having embroidery data of which all of the embroidery thread information is coincident with the specified thread information is extracted as an embroidery pattern that satisfies the embroidery sewing condition. The extracted embroidery pattern is then displayed on a liquid crystal display.
    Type: Application
    Filed: July 6, 2007
    Publication date: January 24, 2008
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsuya Hayakawa, Masayuki Hori
  • Publication number: 20070295253
    Abstract: A multi-needle type embroidery sewing machine and a computer-readable storage medium including a computer program for the multi-needle type embroidery sewing machine that may enable convenient selection and replacement of thread information. The multi-needle type embroidery sewing machine may include a plurality of needle bars, a needle bar thread information storage device, a needle bar selection device that enables the selection of a suite of needle bars selected from the plurality of needle bars, and a control device for changing needle bar thread information that corresponds to a needle bar in the selected suite of needle bars.
    Type: Application
    Filed: June 26, 2007
    Publication date: December 27, 2007
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Atsuya Hayakawa, Akira Kaiya
  • Patent number: 7302308
    Abstract: There is provided a embroidery data processing device, which includes an extracting system that extracts at least one embroidery region from embroidery data that has a stitch attribute corresponding to at least one predetermined setting, and a print data generating system that generates print data for the at least one embroidery region extracted by the extracting system based on the embroidery data of the at least one embroidery region extracted by the extracting system.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: November 27, 2007
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Haruna Kato, Atsuya Hayakawa, Masakazu Kuki, Masaki Shimizu, Yasuhiko Kawaguchi