Patents by Inventor Atsuya Mizutani

Atsuya Mizutani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9897062
    Abstract: An ignition device at least equipped with a DC power source, an ignition coil unit, a spark plug, an ignition switch, and an auxiliary power source, wherein the auxiliary power source is at least equipped with a discharge energy accumulating means, a discharge switch, and a discharge driver. The ignition device is further equipped with a secondary-current feedback controlling means comprising a secondary current detecting means for detecting a secondary current flowing during the ignition coil unit discharge period, and a secondary current feedback control circuit-for determining an upper limit and a lower limit for the secondary current from binary threshold values, and driving so as to open and close the discharge switch on the basis of the determination results. Furthermore, energy is introduced from the auxiliary power source without switching the polarity of the secondary current.
    Type: Grant
    Filed: November 28, 2014
    Date of Patent: February 20, 2018
    Assignee: DENSO CORPORATION
    Inventors: Satoru Nakayama, Makoto Toriyama, Akimitsu Sugiura, Masahiro Ishitani, Atsuya Mizutani, Kouji Andoh, Naoto Hayashi, Kaori Doi
  • Patent number: 9702332
    Abstract: An ignition device includes a spark plug and an ignition coil. The spark plug is attached to a cylinder head such that a center electrode and a ground electrode project into a combustion chamber. In an internal combustion engine, airflow is generated in a predetermined direction to the spark plug during a compression step. The ignition coil has a primary coil and a secondary coil. An output voltage of the secondary coil after interruption of energization of the primary coil is restricted to a predetermined voltage or less. The ground electrode has a leg portion extending from a housing of the spark plug and an opposing portion that extends in a direction intersecting with the leg portion and forms a gap by opposing the center electrode. The leg portion is attached to a position further upstream than the gap in a flow direction of the airflow during the compression step.
    Type: Grant
    Filed: November 4, 2013
    Date of Patent: July 11, 2017
    Assignee: DENSO CORPORATION
    Inventors: Masamichi Shibata, Koichi Hattori, Atsuya Mizutani
  • Publication number: 20170045025
    Abstract: An ignition device at least equipped with a DC power source, an ignition coil unit, a spark plug, an ignition switch, and an auxiliary power source, wherein the auxiliary power source is at least equipped with a discharge energy accumulating means, a discharge switch, and a discharge driver. The ignition device is further equipped with a secondary-current feedback controlling means comprising a secondary current detecting means for detecting a secondary current flowing during the ignition coil unit discharge period, and a secondary current feedback control circuit-for determining an upper limit and a lower limit for the secondary current from binary threshold values, and driving so as to open and close the discharge switch on the basis of the determination results. Furthermore, energy is introduced from the auxiliary power source without switching the polarity of the secondary current.
    Type: Application
    Filed: November 28, 2014
    Publication date: February 16, 2017
    Inventors: Satoru NAKAYAMA, Makoto TORIYAMA, Akimitsu SUGIURA, Masahiro ISHITANI, Atsuya MIZUTANI, Kouji ANDOH, Naoto HAYASHI, Kaori DOI
  • Patent number: 9488151
    Abstract: An ignition system is provided, in which a Zener diode is connected in parallel with a spark plug, to suppress torque variation from becoming large in an engine when deterioration of the spark plug is advanced. Specifically, the ignition system includes a secondary coil having an end connected to a center electrode of the spark plug via a connecting path. The connecting path is connected to a constant-voltage path having a grounded end and including the Zener diode. The time from when an ignition signal is switched off until when ignition timing occurs is measured for a plurality of times. The difference between a maximum value and a minimum value among the plurality of measurements is defined to be a variation range. A breakdown voltage of the Zener diode is adjusted based on requirements such as for rendering the variation range to be a predetermined time or smaller.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: November 8, 2016
    Assignee: DENSO CORPORATION
    Inventors: Masamichi Shibata, Atsuya Mizutani, Koichi Hattori, Yasuomi Imanaka
  • Patent number: 9127638
    Abstract: A control apparatus for an ignition system of an internal combustion engine which can appropriately judge deterioration of a spark plug is disclosed. The ignition system includes a spark plug and a Zener diode. These are connected in parallel. In the ignition system, a constant-voltage path whose one of two ends is grounded is connected to the connecting path which connects the center electrode of the spark plug to a secondary coil. The constant-voltage path includes a Zener diode and a resistor. In a case where electric current is detected at the resister in a term from the start of current supply to a primary coil to the end, the control apparatus judges the spark plug being deteriorated.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: September 8, 2015
    Assignee: Denso Corporation
    Inventors: Masamichi Shibata, Atsuya Mizutani, Yasuomi Imanaka, Koichi Hattori
  • Patent number: 9086046
    Abstract: An ignition apparatus is provided with a Zener diode as a limiter device, which limits a primary voltage of an ignition coil to be less than a Zener voltage, and a switching circuit, which prohibits a limiter function of the Zener diode at a start of discharge and switches the limiter device to perform the limiter function for a predetermined time period following the start of discharge. A secondary voltage is limited to be more than a secondary limit value. Even when blowout arises in discharging, re-discharging is avoided from arising immediately after the blowout and exhaustion of a spark plug caused by repetition of discharging is avoided.
    Type: Grant
    Filed: October 10, 2012
    Date of Patent: July 21, 2015
    Assignee: DENSO CORPORATION
    Inventors: Yuji Kajita, Masamichi Shibata, Yasuomi Imanaka, Atsuya Mizutani, Tsutomu Oosuka
  • Patent number: 9022010
    Abstract: An ignition system is provided, which can restrict decreasing of constant-voltage duration of a spark plug and effectively prevents the occurrence of an accidental fire in an engine. A typical ignition system includes a secondary coil having one end connected to a positive side of a battery via a low-voltage side path and the other end connected to a center electrode via a connecting path which connects the secondary coil and the spark plug. A constant-voltage path having a grounded end is connected to the connecting path. A block diode is arranged between the secondary coil and a point where the constant-voltage path is connected with the connecting path. A Zener diode is disposed within the constant-voltage path. Each anode of the block diode and the Zener diode is mutually connected.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: May 5, 2015
    Assignee: Denso Corporation
    Inventors: Masamichi Shibata, Yuji Kajita, Atsuya Mizutani, Koichi Hattori, Yasuomi Imanaka
  • Publication number: 20140123967
    Abstract: An ignition device includes a spark plug and an ignition coil. The spark plug is attached to a cylinder head such that a center electrode and a ground electrode project into a combustion chamber. In an internal combustion engine, airflow is generated in a predetermined direction to the spark plug during a compression step. The ignition coil has a primary coil and a secondary coil. An output voltage of the secondary coil after interruption of energization of the primary coil is restricted to a predetermined voltage or less. The ground electrode has a leg portion extending from a housing of the spark plug and an opposing portion that extends in a direction intersecting with the leg portion and forms a gap by opposing the center electrode. The leg portion is attached to a position further upstream than the gap in a flow direction of the airflow during the compression step.
    Type: Application
    Filed: November 4, 2013
    Publication date: May 8, 2014
    Applicant: DENSO CORPORATION
    Inventors: Masamichi SHIBATA, Koichi HATTORI, Atsuya MIZUTANI
  • Patent number: 7506640
    Abstract: An ignition system for an internal-combustion engine includes an ignition coil and an ignition control circuit. The ignition coil includes a primary coil and a secondary coil. The ignition control circuit includes a capacitor. The ignition control circuit employs a capacitor discharged ignition method, whereby the ignition control circuit is configured such that electrical charge, with which the capacitor is charged, is discharged into the primary coil to drive the ignition coil. A coupling coefficient, which indicates a degree of magnetic coupling between the primary coil and the secondary coil, is set in a range of 0.9 to 0.97. k, which is the coupling coefficient, is provided using a formula k=(1?L1?/L1)1/2, wherein L1 is an inductance of the primary coil and L1? is an inductance of the primary coil when the secondary coil is short-circuited.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: March 24, 2009
    Assignee: Denso Corporation
    Inventor: Atsuya Mizutani
  • Publication number: 20080141986
    Abstract: An ignition system for an internal-combustion engine includes an ignition coil and an ignition control circuit. The ignition coil includes a primary coil and a secondary coil. The ignition control circuit includes a capacitor. The ignition control circuit employs a capacitor discharged ignition method, whereby the ignition control circuit is configured such that electrical charge, with which the capacitor is charged, is discharged into the primary coil to drive the ignition coil. A coupling coefficient, which indicates a degree of magnetic coupling between the primary coil and the secondary coil, is set in a range of 0.9 to 0.97. k, which is the coupling coefficient, is provided using a formula k=(1?L1?/L1)1/2, wherein L1 is an inductance of the primary coil and L1? is an inductance of the primary coil when the secondary coil is short-circuited.
    Type: Application
    Filed: December 4, 2007
    Publication date: June 19, 2008
    Applicant: DENSO CORPORATION
    Inventor: Atsuya MIZUTANI
  • Patent number: 7080638
    Abstract: An internal combustion engine ignition device has a resin layer in a clearance between an insulator and a winding contained in the insulator. The ignition device has a cylindrical insulator and a resin layer. The insulator has an opening portion at one end and a bottom portion at the other end. The insulator contains one of a primary winding and a secondary winding. The resin layer is formed by charging a resin in the clearance between the insulator and one of the windings. The diameter of the inner periphery of the insulator gradually increases from the opening portion to the bottom portion. When the resin layer shrinks from the opening portion toward the bottom portion of the insulator, the resin layer can shrink without getting snagged on the inner periphery of the insulator.
    Type: Grant
    Filed: August 5, 2004
    Date of Patent: July 25, 2006
    Assignee: Denso Corporation
    Inventors: Atsuya Mizutani, Tetsuya Miwa, Atsushi Iwami, Hiromi Hiramatsu, Hirofumi Suzuki
  • Patent number: 7017566
    Abstract: An insulator includes a plug side cylindrical portion having an inner space for accommodating a center electrode and a coil side cylindrical portion extending in a direction departing from a combustion chamber. The high-voltage portion of an ignition coil is entirely accommodated inside the coil side cylindrical portion. According to this arrangement, the coil side cylindrical portion can assure insulation between the high-voltage portion and the low-voltage portion. The portion to be insulated and fixed by an insulating resin is limited only to the secondary winding.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: March 28, 2006
    Assignee: Denso Corporation
    Inventors: Tetsuya Miwa, Atsuya Mizutani, Takeo Maekawa, Hiromi Hiramatsu
  • Publication number: 20050045167
    Abstract: An internal combustion engine ignition device has a resin layer in a clearance between an insulator and a winding contained in the insulator. The ignition device has a cylindrical insulator and a resin layer. The insulator has an opening portion at one end and a bottom portion at the other end. The insulator contains one of a primary winding and a secondary winding. The resin layer is formed by charging a resin in the clearance between the insulator and one of the windings. The diameter of the inner periphery of the insulator gradually increases from the opening portion to the bottom portion. When the resin layer shrinks from the opening portion toward the bottom portion of the insulator, the resin layer can shrink without getting snagged on the inner periphery of the insulator.
    Type: Application
    Filed: August 5, 2004
    Publication date: March 3, 2005
    Applicant: Denso Corporation
    Inventors: Atsuya Mizutani, Tetsuya Miwa, Atsushi Iwami, Hiromi Hiramatsu, Hirofumi Suzuki
  • Patent number: 6844735
    Abstract: An inspection object constructed of an ignition plug and an ignition coil is inserted in an inspection housing that does not have a ground electrode. A voltage generated in the ignition coil is measured while the inspection object is housed in the inspection housing. Electrical discharge does not occur because the ground electrode is not provided. Therefore, the voltage generated in the ignition coil is properly measured for quality inspection of the ignition coil.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: January 18, 2005
    Assignee: Denso Corporation
    Inventors: Tetsuya Miwa, Atsuya Mizutani, Hiromi Hiramatsu
  • Patent number: 6837229
    Abstract: The ignition device for an internal combustion engine includes two spark plugs provided for each cylinder, ignition coils arranged independently to each of the spark plugs, an ignition power source circuit for supplying electrical energy to first coils which constitute the ignition coils, and an ignition transistor circuit for switching on and off the electrical supply from the ignition power source circuit to the first coils. In the ignition device, the first coils corresponding to spark plugs that are provided to the same cylinder are connected in parallel with the ignition transistor circuit that is arranged to each cylinder. The ignition power source circuit is a circuit including an energy storage condenser for storing electrical energy supplied to the first coil. The electrical supply circuit is a circuit including an MOS-type field effect transistor.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: January 4, 2005
    Assignee: Denso Corporation
    Inventors: Atsuya Mizutani, Tetsuya Miwa
  • Patent number: 6817350
    Abstract: An ignition device for an internal combustion engine has a housing, which includes a first case adjacent to the combustion chamber of the engine and a second case away from the combustion chamber. The first case has a flange formed at its end away from the combustion chamber. The second case has a flange formed at its end adjacent to the combustion chamber. The first case flange faces the side of the second case flange that is away from the combustion chamber. A bolt is screwed into the second case to engage the flanges with each other, substantially integrating the cases with each other.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: November 16, 2004
    Assignee: Denso Corporation
    Inventors: Tetsuya Miwa, Atsuya Mizutani, Hiromi Hiramatsu
  • Publication number: 20040187854
    Abstract: The ignition device for an internal combustion engine includes two spark plugs provided for each cylinder, ignition coils arranged independently to each of the spark plugs, an ignition power source circuit for supplying electrical energy to first coils which constitute the ignition coils, and an ignition transistor circuit for switching on and off the electrical supply from the ignition power source circuit to the first coils. In the ignition device, the first coils corresponding to spark plugs that are provided to the same cylinder are connected in parallel with the ignition transistor circuit that is arranged to each cylinder. The ignition power source circuit is a circuit including an energy storage condenser for storing electrical energy supplied to the first coil. The electrical supply circuit is a circuit including an MOS-type field effect transistor.
    Type: Application
    Filed: March 25, 2004
    Publication date: September 30, 2004
    Applicant: DENSO CORPORATION
    Inventors: Atsuya Mizutani, Tetsuya Miwa
  • Publication number: 20040113628
    Abstract: An inspection object constructed of an ignition plug and an ignition coil is inserted in an inspection housing that does not have a ground electrode. A voltage generated in the ignition coil is measured while the inspection object is housed in the inspection housing. Electrical discharge does not occur because the ground electrode is not provided. Therefore, the voltage generated in the ignition coil is properly measured for quality inspection of the ignition coil.
    Type: Application
    Filed: July 29, 2003
    Publication date: June 17, 2004
    Inventors: Tetsuya Miwa, Atsuya Mizutani, Hiromi Hiramatsu
  • Publication number: 20040025854
    Abstract: An ignition device for an internal combustion engine has a housing, which includes a first case adjacent to the combustion chamber of the engine and a second case away from the combustion chamber. The first case has a flange formed at its end away from the combustion chamber. The second case has a flange formed at its end adjacent to the combustion chamber. The first case flange faces the side of the second case flange that is away from the combustion chamber. A bolt is screwed into the second case to engage the flanges with each other, substantially integrating the cases with each other.
    Type: Application
    Filed: July 18, 2003
    Publication date: February 12, 2004
    Inventors: Tetsuya Miwa, Atsuya Mizutani, Hiromi Hiramatsu
  • Patent number: 6675785
    Abstract: An insulator includes a coil side cylindrical portion extending from a plug side cylinder portion in a direction departing from a combustion chamber. One end of the coil side cylindrical portion protrudes in the direction departing from the combustion chamber with respect to a primary winding and a secondary winding. A pressure sensing element is disposed next to the one end of the coil side cylindrical portion. The signal lines of the pressure sensing element are taken out of a casing without passing aside an ignition coil. Thus, the diameter of the casing does not increase. The output signal of the pressure sensing element is not adversely influenced by discharge noises generated from the ignition coil.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: January 13, 2004
    Assignee: Denso Corporation
    Inventors: Tetsuya Miwa, Atsuya Mizutani, Takeo Maekawa, Hiromi Hiramatsu, Tohru Yoshinaga