Abstract: A valvetrain for an internal combustion engine includes a camshaft and a rocker arm assembly. The rocker arm assembly includes an electrical device, a rocker arm, and a cam follower. A contact held to the rocker arm abuts a spring attached to a component distinct from the rocker arm assembly to form an interface. The electrical device is powered through the interface. The spring slides over the contact as the rocker arm assembly pivots to actuate a moveable valve. The interface is formed near a pivot axis whereby the motion undergone by the interface is much less than the motion undergone by points on the rocker arm assembly more distal from the axis. Keeping the interface proximate the pivot axis and leaving the spring free to slide over the contact reducing the extent to which the spring undergoes movement and wear during valvetrain operation.

Abstract: A switching rocker arm for engaging a cam includes a first arm having a first end and a second end, and a first and a second side arm; a second arm disposed between the first and second side arms, having a first end and a second end, where the second arm is an inner arm. The second arm is pivotably secured adjacent its first end to the first arm adjacent the first end of the first arm. The rocker arm includes an over-travel limiter that limits pivoting motion of the first arm relative to the second arm, where the over-travel limiter is pivotally coupled to the outer arm and interacts with the inner arm.

Abstract: A valvetrain for an internal combustion engine of the type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft includes a rocker arm assembly, a pivot providing a fulcrum for a rocker arm of the rocker arm assembly, and a latch assembly. An electrical device mounted to the rocker arm assembly receives power or communicates through a circuit that includes an electrical connection formed by abutment between surfaces of two distinct parts. The rocker arm assembly is operative to move one of the two abutting surfaces relative to the other in response to actuation of the cam follower. Forming an electrical connection through abutting surfaces that are free to undergo relative motion may reduce or eliminate the need to run wires to a mobile portion of the rocker arm assembly.

Abstract: A rocker arm includes an outer arm having a first side and a second side, an inner arm positioned between the first side and the second side of the outer arm, a pivot axle pivotally coupling the inner arm and the outer arm at a first end of each of the inner arm and the outer arm, and a latch having a first position and a second position. The latch in the first position pivotally fixes the inner arm and the outer arm at a second end of each of the inner arm and the outer arm, and in the second position allows the inner arm and the outer arm to pivot independently. The latch is responsive to hydraulic pressure in a hydraulic fluid passage to selectively move to other of the first position and the second position. A lost motion spring is coupled to the inner arm.

Abstract: A mobile application includes a motive power circuit having a power storage device and an electrical load, where the power storage device and the electrical load are selectively electrically coupled through a power bus. The application includes a power distribution unit (PDU) electrically interposed between the power storage device and the electrical load, where the PDU includes a breaker/relay positioned on one of a high side and a low side of the power storage device. The breaker/relay includes a fixed contact and a moveable contact selectively electrically coupled to the fixed contact, where the moveable contact allows power flow through the power bus when electrically coupled to the fixed contact, and prevents power flow through the power bus when not electrically coupled to the fixed contact. The breaker/relay includes an armature coupled to the moveable contact, and capable to open or close the motive power circuit.

Abstract: A system includes a rocker arm assembly for operative engagement with a first and second cam. The assembly includes a first arm for operatively engaging the first cam for a first desired lift profile, a second arm for operatively engaging the second cam for a second desired lift profile, where the second arm includes a latch to engage the second arm with the first arm. The latch is responsive to supplied oil pressure and release oil pressure to switch between lift profiles. The system includes the latch coupled to the supplied or released oil pressure to engage the arms before the first and second arms are engaged with the base circle portion of each of the respective first and second cams.

Abstract: A system includes a rocker arm assembly for operative engagement with a first and second cam. The assembly includes a first arm for operatively engaging the first cam for a first desired lift profile, a second arm for operatively engaging the second cam for a second desired lift profile, where the second arm includes a latch to engage the second arm with the first arm. The latch is responsive to supplied oil pressure and release oil pressure to switch between lift profiles. The system includes the latch coupled to the supplied or released oil pressure to engage the arms before the first and second arms are engaged with the base circle portion of each of the respective first and second cams.

Abstract: A valvetrain for an internal combustion engine of the type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft includes a rocker arm assembly, a pivot providing a fulcrum for a rocker arm of the rocker arm assembly, and a latch assembly. An electrical device mounted to the rocker arm assembly receives power or communicates through a circuit that includes an electrical connection formed by abutment between surfaces of two distinct parts. The rocker arm assembly is operative to move one of the two abutting surfaces relative to the other in response to actuation of the cam follower. Forming an electrical connection through abutting surfaces that are free to undergo relative motion may reduce or eliminate the need to run wires to a mobile portion of the rocker arm assembly.

Abstract: An internal combustion engine includes a cylinder head, a poppet valve having a seat within the cylinder head, a cam shaft on which is mounted an eccentrically shaped cam, and a rocker arm assembly comprising a rocker arm, a cam follower, and an electromagnetically actuated lash adjuster. The lash adjuster provides a continuously variable length fulcrum for the rocker arm. The actuator may be a piezoelectric stepper motor. The lash adjuster may be operative to vary a rate of internal exhaust gas recirculation and without requiring crank angle data.

Abstract: An oil control valve system according to one example of the present disclosure incorporates a common or interchangeable oil control valve at distinct locations of an engine to direct operation of switching mechanisms over sets of three cylinders. In another aspect of the present disclosure, four interchangeable oil control valves are used in a six-cylinder engine. Utilizing interchangeable oil control valves minimizes design costs, reduces assembly time, lessens repair or replacement burdens, and allows for enhanced engine performance.

Abstract: A system include a vehicle having a motive electrical power path and a power distribution unit (PDU). The PDU includes a current protection circuit disposed in the motive electrical power path, the current protection circuit including a thermal fuse and a contactor in a series arrangement with the thermal fuse, and a high voltage power input coupling having a first electrical interface for a high voltage power source. The high voltage power output coupling includes a second electrical interface for a motive power load. The current protection circuit electrically couples the high voltage power input to the high voltage power output, and the current protection circuit is at least partially disposed in a laminated layer of the PDU. The laminated layer includes an electrically conductive flow path disposed between two electrically insulating layers.

Abstract: A switching rocker arm system includes a rocker assembly having a first end and a second end, and engaging a lash adjuster an and engine valve. The system further includes a first arm rotationally coupled to a second arm at the first or second end, and selectively rotationally coupled to the second arm at the other of the first end and the second end by a latch. In the latched position, a second cam engagement surface of the second arm engages the second cam to operate the engine valve in a high-lift mode, a biasing spring urges the second cam engagement surface into contact with the second cam, and a rotational stop prevents contact of the second cam engagement surface with a base circle portion of the second cam in the low-lift mode.

Abstract: A valvetrain for an internal combustion engine of the type that has a combustion chamber, a moveable valve having a seat formed in the combustion chamber, and a camshaft includes a rocker arm assembly, a pivot providing a fulcrum for a rocker arm of the rocker arm assembly, and a latch assembly. An electrical device mounted to the rocker arm assembly receives power or communicates through a circuit that includes an electrical connection formed by abutment between surfaces of two distinct parts. The rocker arm assembly is operative to move one of the two abutting surfaces relative to the other in response to actuation of the cam follower. Forming an electrical connection through abutting surfaces that are free to undergo relative motion may reduce or eliminate the need to run wires to a mobile portion of the rocker arm assembly.

Abstract: A system and method for diagnosing malfunctions in a variable valve actuation device. The method uses a rocker arm assembly with a hydraulically operated latch for latching together first and second arms of the rocker arm assembly when latched. The rocker arm assembly includes a source of pressurized fluid connected to a hydraulic valve that provides fluid high or low pressure fluid to the hydraulically-operated latch. A control gallery connects the hydraulic valve to the latch. A pressure transducer is positioned within the gallery and is adapted to create a signal indicating the pressure in the gallery. A control unit is coupled to the hydraulic valve and the pressure transducer. The control unit is adapted to sense engine operation parameters, actuate the hydraulic valve, read the signal from the pressure transducer; and identify malfunctions of the rocker arm assembly based upon the signal from the transducer.

Abstract: A system for selectively deactivating engine valves of a cylinder of an internal combustion engine. The system employs switching rocker assemblies between the valves of the engine and rotating cam lobes. The disclosed design is able to operate using a single cam lobe per valve. The rocker assembly employs a first arm pivotally attached to a second arm at one end. The first arm engages the valve and the second arm has a roller bearing that engages the cam lobe. A latch causes the first and second arm to move in unison following the cam surface when latched. When unlatched, the second arm follows and moves according to the rotating cam surface, but the first arm does not follow and does not actuate the valve, thereby deactivating the cylinder.

Abstract: A switching rocker arm for engaging a cam includes a first arm having a first end and a second end, and a first and a second side arm; a second arm disposed between the first and second side arms, having a first end and a second end, where the second arm is an inner arm. The second arm is pivotably secured adjacent its first end to the first arm adjacent the first end of the first arm. The rocker arm includes an over-travel limiter that limits pivoting motion of the first arm relative to the second arm, where the over-travel limiter is pivotally coupled to the outer arm and interacts with the inner arm.

Abstract: A system includes a rocker arm assembly for operative engagement with a first and second cam. The assembly includes a first arm for operatively engaging the first cam for a first desired lift profile, a second arm for operatively engaging the second cam for a second desired lift profile, where the second arm includes a latch to engage the second arm with the first arm. The latch is responsive to supplied oil pressure and release oil pressure to switch between lift profiles. The system includes the latch coupled to the supplied or released oil pressure to engage the arms before the first and second arms are engaged with the base circle portion of each of the respective first and second cams.

Abstract: A rocker arm includes an outer arm having a first side and a second side, an inner arm positioned between the first side and the second side of the outer arm, a pivot axle pivotally coupling the inner arm and the outer arm at a first end of each of the inner arm and the outer arm, and a latch having a first position and a second position. The latch in the first position pivotally fixes the inner arm and the outer arm at a second end of each of the inner arm and the outer arm, and in the second position allows the inner arm and the outer arm to pivot independently. The latch is responsive to hydraulic pressure in a hydraulic fluid passage to selectively move to other of the first position and the second position. A lost motion spring is coupled to the inner arm.

Abstract: A switching rocker arm system includes a rocker assembly having a first end and a second end, and engaging a lash adjuster an and engine valve. The system further includes a first arm rotationally coupled to a second arm at the first or second end, and selectively rotationally coupled to the second arm at the other of the first end and the second end by a latch. In the latched position, a second cam engagement surface of the second arm engages the second cam to operate the engine valve in a high-lift mode, a biasing spring urges the second cam engagement surface into contact with the second cam, and a rotational stop prevents contact of the second cam engagement surface with a base circle portion of the second cam in the low-lift mode.

Abstract: A method of precision manufacture of an outer arm of a rocker arm assembly is performed by determining structures of a rough outer arm that would require precision processing and locations to support the structures as they are processed. Starting with at least one structure requiring precision processing, locations on the outer arm close to the structure to hold the outer arm during processing are determined that would cause minimal distortion of the outer arm during processing. The outer arm is then provided with clamping lobes at these locations. The clamping lobes of the outer arm are clamping into a fixture for manufacturing. The slider pad may now be precision ground while the outer arm is clamped in the fixture with minimal risk of distortion of the outer arm.