Abstract: A fuel injector for supplying fuel to a fuel consuming devise includes a fuel inlet for receiving the fuel, a nozzle tip for dispensing the fuel from the fuel injector, a conduit for communicating the fuel from the fuel inlet to the nozzle tip, a valve seat, and a valve selectively seatable and unseatable with the valve seat for selectively preventing and permitting fuel flow out of the nozzle tip. The nozzle tip includes a non-circular recess on a downstream side thereof and a metering hole on an upstream side thereof opening into the non-circular recess to allow fuel to exit the nozzle tip, the metering hole having a smaller area than the non-circular recess.

Abstract: A fuel injector for supplying fuel to a fuel consuming devise includes a fuel inlet for receiving the fuel, a nozzle tip for dispensing the fuel from the fuel injector, a conduit for communicating the fuel from the fuel inlet to the nozzle tip, a valve seat, and a valve selectively seatable and unseatable with the valve seat for selectively preventing and permitting fuel flow out of the nozzle tip. The nozzle tip includes a non-circular recess on a downstream side thereof and a metering hole on an upstream side thereof opening into the non-circular recess to allow fuel to exit the nozzle tip, the metering hole having a smaller area than the non-circular recess.

Abstract: An oil flow control valve (10) in a combustion engine is operated for affecting a cam phaser (26) disposed at an output side of said oil flow control valve (10). The cam phaser includes a spool (14) disposed in a spool housing (12). The method for operating the valve includes synchronising a displacement of said spool (14) in said housing (12) with combustion demands, and synchronising movement of said spool (14) with oil pressure characteristics on the output side of the oil flow control valve (10).

Abstract: A phaser for controlling the timing between a camshaft and a timing gear having a rotor with at least one vane and a stator with at least one recess the phaser allowing limited rotational movement of the rotor with respect to the stator. The vane divides the recess into first and second pockets, wherein the introduction of a fluid into the first pocket causes the rotor to move in a first rotational direction relative to the stator, and in that the introduction of a fluid in the second pocket causes the rotor to move in the opposite rotational direction. A control ring is provided for selectively opening and closing a fluid connection between the pockets to allow fluid to flow between the pockets using the pressure difference of the fluid in each of the pockets to transport the fluid from the one to the other pocket.

Abstract: An oil flow control valve (10) for a cam phaser is described comprising a spool (18), a spool housing (16) and a check valve (40), wherein the spool (18) comprises a throughbore (60) and the check valve (40) is mounted in the spool housing (16) in that it extends through the throughbore (60) allowing the check valve (40) to be integrated in the housing (16) of the oil flow control valve (10), with the spool (18) reciprocally moving around the check valve (40), in order to avoid any influencing of the equilibrium of a spool (18) when the oil pressure is suddenly changing in the oil flow control valve (10) due to varying efforts in the cam phaser caused by the valve train.

Abstract: A sensor system is provided configured to communicate data to a processing module of a vehicle, the processing module configured to perform computational analysis based on the data received from the sensor system, the sensor system including a means for determining a condition of an ignition switch for cranking an engine of the vehicle and a means for determining a running condition of the engine. Computational analysis of the received operational parameter data may be used to detect a catastrophic lubricant loss. Other computational analysis associated with the vehicle may be performed based on the operational parameter data. A method is provided for determining a condition of at least one operational parameter associated with an internal combustion engine of a vehicle and performing computational analysis associated with the vehicle based on the condition of the at least one operational parameter.

Abstract: A sensor system is provided configured to communicate data to a processing module of a vehicle, the processing module configured to perform computational analysis based on the data received from the sensor system, the sensor system including a means for determining a condition of an ignition switch for cranking an engine of the vehicle and a means for determining a running condition of the engine. Computational analysis of the received operational parameter data may be used to detect a catastrophic lubricant loss. Other computational analysis associated with the vehicle may be performed based on the operational parameter data. A method is provided for determining a condition of at least one operational parameter associated with an internal combustion engine of a vehicle and performing computational analysis associated with the vehicle based on the condition of the at least one operational parameter.

Abstract: A method for continuously predicting remaining engine oil life includes counting down a remaining oil life (ROL) from 100% ROL to a predetermined warning threshold at a first rate. If an oil life event occurs prior to the threshold, the countdown rate is increased until the threshold is reached. On the other hand, if the threshold is reached and the oil life event has not yet occurred, the countdown rate is decreased until the oil life event occurs. During the countdown, if fresh oil or an additive is added to the oil, the countdown rate is adjusted in a positive direction. On the other hand, if the oil becomes contaminated, the countdown rate is adjusted in a negative direction.

Abstract: Apparatus and method for determining a change in the viscosity of a fluid, the apparatus including means for heating a portion of the fluid so that the heated portion will rise within the fluid, means for determining the heated portion's rise time, means for determining the heated portion's average velocity as it rises through the fluid and means for determining the viscosity of the fluid based on the rise time and/or average velocity of the heated portion. The method allows for permitting the temperature and agitation of the fluid to stabilize prior to heating a portion of the fluid so that it will rise within fluid. The rise time and/or average velocity of the heated portion is determined and the viscosity of the fluid may be determined the rise time and/or average velocity to a baseline rise time and/or average velocity. An output signal may be generated that is indicative of whether there has been a change in the fluid's viscosity and/or whether the fluid should be changed.

Abstract: Apparatus and method for determining a change in the viscosity of a fluid, the apparatus including means for heating a portion of the fluid so that the heated portion will rise within the fluid, means for determining the heated portion's rise time, means for determining the heated portion's average velocity as it rises through the fluid and means for determining the viscosity of the fluid based on the rise time and/or average velocity of the heated portion. The method allows for permitting the temperature and agitation of the fluid to stabilize prior to heating a portion of the fluid so that it will rise within fluid. The rise time and/or average velocity of the heated portion is determined and the viscosity of the fluid may be determined the rise time and/or average velocity to a baseline rise time and/or average velocity. An output signal may be generated that is indicative of whether there has been a change in the fluid's viscosity and/or whether the fluid should be changed.

Abstract: A method for determining oil viscosity includes measuring an oil viscosity parameter value while an oil pump pumps oil through an engine lubrication system. Thereafter, the oil viscosity parameter value is compared to a stored look-up table of oil viscosity parameter values versus oil viscosity values and the viscosity of the oil contained within the vehicle lubrication system is interpolated from the table. The look-up table is generated by installing the pump in a test system and then, measuring the oil viscosity parameter value as the pump pumps oils of known viscosities. For increased accuracy, the look-up table is generated for several temperatures within the range of normal engine operating temperatures and several pump speeds within the range of normal operating pump speeds.

Abstract: A method for continuously predicting remaining engine oil life includes counting down a remaining oil life (ROL) from 100% ROL to a predetermined warning threshold at a first rate. If an oil life event occurs prior to the threshold, the countdown rate is increased until the threshold is reached. On the other hand, if the threshold is reached and the oil life event has not yet occurred, the countdown rate is decreased until the oil life event occurs. During the countdown, if fresh oil or an additive is added to the oil, the countdown rate is adjusted in a positive direction. On the other hand, if the oil becomes contaminated, the countdown rate is adjusted in a negative direction.

Abstract: A fluid dispensing solenoid valve includes a plunger tube that forms an inlet orifice and an outlet orifice. A plunger that forms a fluid chamber is slidably disposed within the plunger tube. The plunger is movable between a fluid fill configuration, wherein the fluid chamber communicates with the inlet orifice to allow the fluid chamber to be filled and a fluid dump configuration, wherein the fluid chamber communicates with the outlet orifice to allow the fluid chamber to be emptied. The fluid dispensing solenoid valve is used to dispense a very accurate quantity of fluid in very controllable manner.

Abstract: A method for predicting soot content in diesel engines includes generating a look-up table of the rates of soot introduction into the engine oil based on one or more engine operating conditions. A control module monitors the engine operating condition and determines the soot content in the oil based thereon. When the soot content exceeds a predetermined critical soot content value, the control module sends a signal to an output device to indicate that the engine oil must be changed to avoid damage to the engine.

Abstract: A vehicle orientation sensor includes a housing having a concave upper surface. Four contacts are disposed on the upper surface. The contacts are electrically isolated. A steel ball is placed in the center of the upper surface. When a vehicle in which the orientation sensor is installed is parked on an incline, the steel ball makes contact with two of the four contacts to close a circuit. A microprocessor connected to the orientation sensor can determine when the vehicle is parked on an incline by the closure of the circuit. Thus, an oil level measured while the vehicle is parked on an incline can be disregarded or compensated therefor.

Abstract: A method for resetting vehicle engine oil sensors includes determining whether a vehicle hood is opened. If the hood is opened, an oil sensor disposed in an oil pan is awakened and instructed to monitor the oil level. If, while the hood is opened, an oil parameter is altered a predetermined amount, the sensor and a corresponding output device are reset.

Abstract: An algorithm by which a time normalized oil condition trend (OCT) is developed. During engine off periods, while the engine is cooling, the vehicle's main computer program implements the trend algorithm according to the present invention by which engine oil conductivity (oil sensor output voltage) and temperature data are obtained in a specified temperature range, and are then input into a cool down equation to determine its coefficients using nonlinear regression. This cool down equation models oil conductivity as a function of temperature and is used at a specified time during an engine-on period to calculate an OCT point. Collectively, these OCT points determine the oil condition trend that is analyzed by a procedure called from the vehicle's main computer program to determine when an oil change is necessary.

Abstract: A method for determining oil viscosity includes measuring an oil viscosity parameter value while an oil pump pumps oil through an engine lubrication system. Thereafter, the oil viscosity parameter value is compared to a stored look-up table of oil viscosity parameter values versus oil viscosity values and the viscosity of the oil contained within the vehicle lubrication system is interpolated from the table. The look-up table is generated by installing the pump in a test system and then, measuring the oil viscosity parameter value as the pump pumps oils of known viscosities. For increased accuracy, the look-up table is generated for several temperatures within the range of normal engine operating temperatures and several pump speeds within the range of normal operating pump speeds.

Abstract: A method for measuring vehicle engine oil level includes determining when a vehicle is being fueled and while the vehicle is being fueled, or immediately thereafter, measuring the level of oil in a vehicle oil pan. Since the parking areas around most gas pumps are level, the vehicle and its oil pan will also be level. Thus, the oil level measured is most accurate.

Abstract: A method for resetting vehicle engine oil sensors includes determining whether a vehicle hood is opened. If the hood is opened, an oil sensor disposed in an oil pan is awakened and instructed to monitor the oil level. If, while the hood is opened, an oil parameter is altered a predetermined amount, the sensor and a corresponding output device are reset.