Patents by Inventor Ayanobu HORINOUCHI

Ayanobu HORINOUCHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11932971
    Abstract: A method of producing a precursor fiber for carbon fiber includes extruding a polyacrylonitrile copolymer solution from a spinneret into the air, immersing it in a coagulation bath liquid stored in a coagulation bath, redirecting traveling of the coagulating fiber bundle by a first guide immersed in the coagulation bath disposed below the spinneret, and pulling it out of the coagulation bath liquid into the air to prepare a coagulated fiber bundle, which is then subjected to at least a washing step in water, stretching step, oil agent applying step, and drying step, wherein the depth-directional coagulation bath immersion length, which means a distance between the starting point of the immersion of the spinning dope solution in the coagulation bath liquid and the first guide immersed in the coagulation bath where traveling of the coagulating fiber bundle is redirected, is 3 to 40 cm.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: March 19, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Ayanobu Horinouchi, Fumitaka Watanabe, Yuuki Okishima
  • Publication number: 20220170183
    Abstract: A method of producing a carbon fiber bundle suppresses penetration of a process oil agent into the fiber surface layer and suppresses adhesion between fibers and the generation of surface voids, and also provides a carbon fiber bundle. The carbon fiber bundle is characterized by having a crystallite size of 3.0 nm or less as measured by wide-angle X-ray diffraction, containing a point where the Si/C ratio is 10 or more as calculated by SIMS (secondary ion mass spectrometry) in the region ranging from 0 to 10 nm in depth from the fiber surface, and also showing a Si/C ratio of 1.0 or less as calculated by SIMS at a depth of 10 nm from the fiber surface.
    Type: Application
    Filed: February 26, 2020
    Publication date: June 2, 2022
    Inventors: Ayanobu Horinouchi, Fumitaka Watanabe, Yuuki Okishima
  • Publication number: 20210395924
    Abstract: A method of producing a precursor fiber for carbon fiber includes extruding a polyacrylonitrile copolymer solution from a spinneret into the air, immersing it in a coagulation bath liquid stored in a coagulation bath, redirecting traveling of the coagulating fiber bundle by a first guide immersed in the coagulation bath disposed below the spinneret, and pulling it out of the coagulation bath liquid into the air to prepare a coagulated fiber bundle, which is then subjected to at least a washing step in water, stretching step, oil agent applying step, and drying step, wherein the depth-directional coagulation bath immersion length, which means a distance between the starting point of the immersion of the spinning dope solution in the coagulation bath liquid and the first guide immersed in the coagulation bath where traveling of the coagulating fiber bundle is redirected, is 3 to 40 cm.
    Type: Application
    Filed: October 24, 2019
    Publication date: December 23, 2021
    Inventors: Ayanobu Horinouchi, Fumitaka Watanabe, Yuuki Okishima
  • Publication number: 20190194829
    Abstract: A coagulated yarn, which is used to manufacture carbon fiber, is a coagulated yarn the surface hole diameter of which is 30 nm or less and the degree of swelling is less than 100% or a coagulated yarn the surface hole diameter of which is 30 nm or less and the inner hole diameter is 30 nm or less. The carbon fiber precursor fiber and the carbon fiber are obtained using such a coagulated yarn.
    Type: Application
    Filed: August 30, 2017
    Publication date: June 27, 2019
    Inventors: Kentaro Kajiwara, Ayanobu Horinouchi, Haruki Okuda, Tomohisa Noguchi, Fumitaka Watanabe
  • Publication number: 20180294487
    Abstract: An object of the present invention is to provide a polymer electrolyte fuel cell including a grooved gas diffusion electrode, which has good water discharge performance and can exhibit high power generation performance even under particularly humid power generation conditions and in a case where a parallel separator is used.
    Type: Application
    Filed: July 4, 2016
    Publication date: October 11, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Ayanobu HORINOUCHI, Kentaro KAJIWARA, Satoru SHIMOYAMA, Tomoyuki HORIGUCHI
  • Publication number: 20180145335
    Abstract: An object of the present invention is to provide a gas diffusion electrode substrate that can facilitate both the supply of a reaction gas to a gas diffusion electrode and discharge of water as a reaction product. The present invention provides a gas diffusion electrode substrate including a carbon fiber nonwoven fabric having 30/cm2 to 5000/cm2 discontinuous protrusions dispersedly formed on at least one surface thereof, and a water repellent imparted to the carbon fiber nonwoven fabric.
    Type: Application
    Filed: May 27, 2016
    Publication date: May 24, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Ayanobu HORINOUCHI, Tomoyuki HORIGUCHI
  • Publication number: 20170244113
    Abstract: An object of the present invention is to provide a nonwoven carbon fiber fabric suitable as a gas diffusion electrode, which achieves good water discharge performance and maintains high gas diffusibility even when electricity is generated in humid conditions. The present invention provides a nonwoven carbon fiber fabric which has ridges on at least one surface thereof and which is provided with a water repellent, the ridges having a pitch that is less than 500 ?m.
    Type: Application
    Filed: November 20, 2015
    Publication date: August 24, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kentaro KAJIWARA, Satoru SHIMOYAMA, Ayanobu HORINOUCHI, Tomoyuki HORIGUCHI