Patents by Inventor Ayumu Yokoyama

Ayumu Yokoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9029475
    Abstract: The present disclosure is directed to a process for producing a low VOC (volatile organic content) coating composition. The present disclosure is particularly directed to a process for producing a low VOC (volatile organic content) coating composition by mixing a water based crosslinking component and an organic solvent based crosslinkable component. The present disclosure is further directed to a low VOC coating composition produced by the process.
    Type: Grant
    Filed: April 28, 2011
    Date of Patent: May 12, 2015
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Jennifer Majlak, Ross Sydney Morgan
  • Patent number: 9025153
    Abstract: The process includes measuring flops of a layer of the coating composition applied over a test substrate of a mottling prediction device of the present invention at the start and then after a desired time interval. A delta flop is determined by subtracting from the flop at the start from that after the desired time interval and a degree of mottling of a coating resulting from the layer is visually assessed. The process is repeated with varying amounts of one or more rheology additives added to the composition and the degree of mottling vs. delta flop is plotted on a graph and then by using a curve fitting equation, a mottling prediction curve is obtained. By measuring the delta flop of a wet layer of a target coating composition, the degree of mottling in the target coating composition can then be predicted by using the mottling prediction curve.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: May 5, 2015
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Rajesh Gopalan Saliya, Anthony Moy, Allan Blase Joseph Rodrigues
  • Publication number: 20150111990
    Abstract: A process for providing a coating with improved adhesion to a substrate is provided. The coating composition comprises an epoxy function polymer, a fully alkylated melamine resin and an amidoamine. The process involves forming a mixture of the film forming components and allowing the mixture to mature before adding an acid catalyst. The result is a layer of the coating composition with a high degree of adhesion to the substrate.
    Type: Application
    Filed: January 29, 2013
    Publication date: April 23, 2015
    Applicant: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: Ayumu Yokoyama, Violeta Ilieva Petkovska, Eric C. Houze, Rajesh Gopalan Saliya
  • Patent number: 9008984
    Abstract: The present invention is directed to a device for process for predicting gloss of a coating resulting from a wet layer of a low gloss coating composition, such as automotive OEM or refinish paint. The device includes measuring reflectance of the layer of the coating composition applied over a test substrate and then allowing the layer to dry and/or cure into a coating. Thereafter, its gloss is measured with a gloss meter. The device is repeated with varying amounts of one or flatting agents added to the composition and the reflectance vs. gloss is plotted on a graph and by using a curve fitting equation a gloss prediction curve is obtained. By measuring the reflectance of a wet layer of a target low gloss coating composition the gloss of a coating that would result from such a layer is then predicted by using the gloss prediction curve. The device is most useful during the manufacture of coating compositions, such as automotive OEM and refinishes paints.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: April 14, 2015
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Anthony Moy
  • Publication number: 20150072152
    Abstract: A coating composition comprises high oleic oil, wherein the high oleic oil comprises C18:1 fatty acids in a range of from about 60% to 100% of the fatty acid moieties in the high oleic oil and a combination of C18:2 and C18:3 fatty acids in a range of from 0% to about 10% of the fatty acid moieties in the high oleic oil, percentage based on the total fatty acid moieties in the high oleic oil. The disclosure is further directed to a coating composition comprising the high oleic oil produced from bio-resources, such as soybeans. The coating composition can have low VOC (volatile organic compounds) and can produce a coating layer having good hardness, better appearance and improved adhesion. The coating composition can be used for coating vehicles, appliances, machinery, tools, or other industrial or consumer articles.
    Type: Application
    Filed: January 29, 2013
    Publication date: March 12, 2015
    Applicant: AXALTA COATING SYSTEMS IP CO., LLC
    Inventors: Ayumu Yokoyama, Hari Babu Sunkara, Rajesh Gopalan Saliya, Ross Sydney Morgan, Kenneth A. McDiarmid
  • Publication number: 20150056375
    Abstract: A solvent borne brushable coating composition having improved sag resistance and process for using the same are provided. The composition includes a crosslinkable component having one or more polymers having two or more crosslinkable groups a crosslinking component comprising one or more crosslinking agents having crosslinking groups; and a sag control agent of polyurea in drying oil. When a layer a pot mix resulting from mixing of the crosslinkable and crosslinking components is brush applied over a substrate, it has high sag resistance, low brush drag while providing desired coating properties, such as high gloss and rapid cure even under ambient conditions. The solvent borne brushable coating compositions is well suited for use in automotive refinish applications as well as direct-to-metal industrial applications, such as construction and transportation equipment.
    Type: Application
    Filed: August 22, 2014
    Publication date: February 26, 2015
    Inventors: Rajesh Gopalan Saliya, Ayumu Yokoyama
  • Publication number: 20150050423
    Abstract: The present disclosure relates to a process for forming a layer of a coating composition on a substrate wherein the coating composition comprises a waterborne film forming polymer, an isocyanate and a melamine. The process involves forming a mixture of the waterborne film forming polymer and the isocyanate and allowing the mixture to mature before adding the melamine component. The result is a layer of the coating composition with a high degree of gloss and gassing resistance.
    Type: Application
    Filed: January 29, 2013
    Publication date: February 19, 2015
    Inventors: Ayumu Yokoyama, Eric C. Houze
  • Publication number: 20150037504
    Abstract: A solvent borne brushable coating composition and process for using the same are provided. The composition includes a crosslinkable component having one or more polymers having two or more crosslinkable groups a crosslinking component comprising one or more crosslinking agents having crosslinking groups; and 2 weight percent to 50 weight percent of drying oil comprising linseed oil, tung oil, poppy seed oil, perilla oil, walnut oil or a combination thereof. When a layer a pot mix resulting from mixing of the crosslinkable and crosslinking components is brush applied over a substrate, it has a low brush drag while providing desired coating properties, such as high gloss and rapid cure even under ambient conditions. The solvent borne brushable coating compositions is well suited for use in automotive refinish applications.
    Type: Application
    Filed: March 7, 2014
    Publication date: February 5, 2015
    Inventors: AYUMU YOKOYAMA, KENNETH A. MCDIARMID, ROSS SYDNEY MORGAN, RAJESH GOPALAN SALIYA
  • Publication number: 20140356631
    Abstract: A coating composition having excellent adhesion between coating layers is provided. This disclosure is particularly directed to a 1K waterborne coating composition having hydrophobic polytrimethylene ether polyol containing crosslinkable functional hydroxyl groups. The 1K waterborne coating composition can be used in a multi-layer coating that can comprise a primer layer, a basecoat layer, and optionally, a clearcoat layer. The 1K waterborne coating composition of this disclosure can provide improved adhesion between coating layers, such as between a primer layer and a basecoat layer, between two or more basecoat layers, or between a basecoat layer and a clearcoat layer. This disclosure is further directed to a coating composition comprising components derived from renewable resources.
    Type: Application
    Filed: December 12, 2012
    Publication date: December 4, 2014
    Inventors: Ayumu Yokoyama, Hari Babu Sunkara, Rajesh Gopalan Saliya
  • Patent number: 8865843
    Abstract: The present disclosure is directed to a sag control agent comprising a reaction product of an isocyanate and a fluorinated amine. This disclosure is further directed to a coating composition comprising the sag control agent. This disclosure is also directed to a process of forming a sag-free coating layer on a substrate.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: October 21, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Rajesh Gopalan Saliya, Ayumu Yokoyama, Sheau-Hwa Ma, Axel Hans-Joachim Herzog
  • Patent number: 8829076
    Abstract: The present disclosure is directed to a thermoset composition comprising a low molecular weight polytrimethylene ether glycol. This disclosure is further directed to an antimicrobial coating composition, an antimicrobial coating layer, an antimicrobial adhesive, or an antimicrobial sealant formed from the thermoset composition comprising the low molecular weight polytrimethylene ether glycol. The thermoset compositions can be used as interior and exterior top coats, basecoats, primers, primer surfacers, primer fillers, adhesives or sealants. The disclosure is particularly directed to a thermoset composition comprising components derived from renewable resources.
    Type: Grant
    Filed: November 1, 2011
    Date of Patent: September 9, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Hari Babu Sunkara, Rajesh Gopalan Saliya
  • Publication number: 20140193571
    Abstract: The present disclosure is directed to a process for producing a low gloss metallic color coating composition having a target gloss value. The low gloss metallic color coating composition can be produced from a high gloss metallic color coating composition with the addition of a matting agent. The disclosure is also directed to a coating system using the process. This disclosure is also directed to a method for matching color, flake appearance, and gloss of a coating. The processes, methods and systems of this disclosure are particularly useful for producing a low gloss metallic color coating composition having a target gloss value when the high gloss metallic color coating composition comprises both metallic effect pigments and color pigments.
    Type: Application
    Filed: July 23, 2012
    Publication date: July 10, 2014
    Inventors: Ayumu Yokoyama, Rajesh Gopalan Saliya, Anthony Moy
  • Patent number: 8771784
    Abstract: The present invention is directed to a method for producing a coating having a desired gloss value on a substrate. This invention is also directed to method for producing a predicted gloss value of a coating on a substrate. This invention is further directed to a method of using a matting agent comprising components derived from renewable resources.
    Type: Grant
    Filed: May 5, 2010
    Date of Patent: July 8, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Rajesh Gopalan Saliya, Sheau-Hwa Ma
  • Patent number: 8760660
    Abstract: A process for predicting an amount of coarse flakes, such as metallic aluminum flakes, present in a coating composition, such as automotive paint. The process includes measuring flop of a layer of the coating composition applied over a test substrate by using a flop prediction device. The process is repeated with varying amounts of one or more different types of coarse flakes added to the composition and the flop vs. amount of coarse flakes present in the coating composition is plotted on a graph. By using a curve fitting equation, a flake amount prediction curve then is obtained. By measuring the flop of a wet layer of a target coating composition, the amount of coarse flakes present in the target coating composition can be predicted by using the flake amount prediction curve.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: June 24, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Anthony Moy, Rajesh Gopalan Saliya, Ayumu Yokoyama
  • Patent number: 8724110
    Abstract: The present invention is directed to a process for predicting the tint strength of a pigmented coating composition, such as automotive OEM or refinish paint, on a real time basis while it is being made. The tint strength of a coating resulting from a layer, obtained by adding a reference binder to the coating composition, is measured. The process is repeated by subjecting the coating compositions to successive grinding intervals. The tint strength vs. reflectance is plotted on a graph and then by using a curve fitting equation, a tint strength prediction curve is obtained. By measuring the reflectance of a wet layer of a target coating composition, the tint strength of that target coating composition can then be predicted by using the tint strength prediction curve. The process is most useful during the manufacture of coating compositions, such as automotive OEM and refinishes paints.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: May 13, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Rajesh Gopalan Saliya, Anthony Moy
  • Publication number: 20140099511
    Abstract: The present disclosure is directed to a polyester having renewable 1,3-propanediol. This invention is further directed to a coating composition comprising the polyester having components derived from renewable resources.
    Type: Application
    Filed: December 11, 2013
    Publication date: April 10, 2014
    Inventors: HARI BABU SUNKARA, RAJESH GOPALAN SALIYA, AYUMU YOKOYAMA
  • Patent number: 8643830
    Abstract: The present process adjusts the amount of flattener added to the coating composition, the gloss of a coating resulting therefrom can be controlled from glossy to flat (matte) finish. The process includes measuring reflectance (L-value) of a layer of the coating composition applied over a test substrate by using gloss prediction device of the present invention. The metallic gloss of a coating resulting from the layer is then measured. The process is repeated with varying amounts of one or more flatteners added to the composition and the metallic gloss vs. reflectance is plotted on a graph. Then by means of a curve fitting equation, a metallic gloss prediction curve is plotted. By measuring the reflectance of a wet layer of a target coating composition, the metallic gloss that would be produced by a coating from that target coating composition can then be predicted by using the gloss prediction curve.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: February 4, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Rajesh Gopalan Saliya, Ayumu Yokoyama, Anthony Moy
  • Patent number: 8637112
    Abstract: The present invention is directed to a process for process for predicting gloss of a coating resulting from a wet layer of a low gloss coating composition, such as automotive OEM or refinish paint. The process includes measuring reflectance of the layer of the coating composition applied over a test substrate and then allowing the layer to dry and/or cure into a coating. Thereafter, its gloss is measured with a gloss meter. The process is repeated with varying amounts of one or flatting agents added to the composition and the reflectance vs. gloss is plotted on a graph and by using a curve fitting equation a gloss prediction curve is obtained. By measuring the reflectance of a wet layer of a target low gloss coating composition the gloss of a coating that would result from such a layer is then predicted by using the gloss prediction curve. The process is most useful during the manufacture of coating compositions, such as automotive OEM and refinishes paints.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: January 28, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Ayumu Yokoyama, Anthony Moy
  • Patent number: 8629236
    Abstract: The present disclosure is directed to a polyester having renewable 1,3-propanediol. This invention is further directed to a coating composition comprising the polyester having components derived from renewable resources.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: January 14, 2014
    Assignee: Axalta Coating Systems IP Co., LLC
    Inventors: Hari Babu Sunkara, Rajesh Gopalan Saliya, Ayumu Yokoyama
  • Publication number: 20130309516
    Abstract: The present disclosure is directed to a coating composition having excellent adhesion to primer layers, fast drying, improved flexibility and good pot life. This disclosure is further directed to a coating composition comprising components derived from renewable resources, low Tg acrylic polymers having one or more crosslinkable functional groups and a crosslinking agent having one or more crosslinking functional groups.
    Type: Application
    Filed: July 23, 2013
    Publication date: November 21, 2013
    Applicant: U S COATINGS IP CO LLC
    Inventors: AYUMU YOKOYAMA, Patricia Mary Ellen Sormani, Sheau-Hwa Ma, James Lamonte Adams