Abstract: A seat installation for a combat vehicle which protects an occupant from the effects of an explosion detonated beneath the vehicle in which breakaway structures are interposed between a seat pan and the vehicle floor which initially rapidly drives the seat up after the explosion, but which quickly breaks away to avoid spinal compression injury. A crushable energy absorbing structures thereafter absorb the floor motion, each structure comprised with a vertical stack of crushable energy absorbing cells which are successively crushed at higher force levels to adapt the seat installation to varying weight occupants. A pivoted foot rest provides spaced above the floor which mitigates injuries to the feet and legs by allowing the feet to avoid contact with the floor and which swing up and away from the floor while avoiding tipping of the seat.

Abstract: A seat installation for a combat vehicle which protects an occupant from the effects of an explosion detonated beneath the vehicle in which breakaway structures are interposed between a seat pan and the vehicle floor which initially rapidly drives the seat up after the explosion, but which quickly breaks away to avoid spinal compression injury. A crushable energy absorbing structures thereafter absorb the floor motion, each structure comprised with a vertical stack of crushable energy absorbing cells which are successively crushed at higher force levels to adapt the seat installation to varying weight occupants. A pivoted foot rest provides spaced above the floor which mitigates injuries to the feet and legs by allowing the feet to avoid contact with the floor and which swing up and away from the floor while avoiding tipping of the seat.

Abstract: A cross car beam is constructed as a tubular member including a series of bracing plates internally bracing a series of tubular member segments to markedly increase its strength and stiffness so that a much lighter cross beam is obtained.

Abstract: Enhanced pallets including a plurality of hollow blocks and a plurality of hollow cross members are provided. The pallets may be aluminum extruded pallets. The blocks and cross members are welded together to form a pallet. The blocks and cross members may have internal wall structures which, form one or more crush cells or crush zones. The crush cells or crush zones deform in a controlled manner on impact to reduce impact damage to the pallets. The pallets have a high load strength supporting capability and allow the pallets to withstand repeated or severe impacts while remaining functional.

Abstract: A knee bolster installation for an automotive vehicle includes a bridge plate extending across a space receiving a steering column in front of the driver's knee or a glove box in front of a passenger's knees and having a knee impact absorber structure attached behind each end of the bridge plate. Each knee impact absorber structure has diverging front and back walls having a curved top wall and a curved generally horizontal intermediate web extending between the front and back walls, and a curved bottom wall connecting the lower end of front and back walls together. A generally vertical stabilizer web connects the top wall and intermediate web together to restrain bulging when crushed to avoid horizontal collapse thereof during deformation.

Abstract: A safety automobile bumper assembly includes energy absorbers interposed between a fascia and bumper beam comprised of a strip of deformable material formed with a loop with opposite curved ends deformed by relative movement of the fascia and bumper beam in an impact. Additional curved strip positions are provided by one or more additional loops or by one or more inner webs to increase energy absorbing capacity.

Abstract: A cross car beam or other elongated structural member including a series of walled open ended sections fixed end to end in a linear array by having ends joined to respective sides of a series of interposed junction plates. The junction plates may have locator features formed thereon to properly position the respective ends of adjacent sections and to be located in a welding fixture.

Abstract: A knee bolster installation for an automotive vehicle includes a bridge plate extending across a space receiving a steering column in front of the driver's knee or a glove box in front of a passenger's knees and having a knee impact absorber structure attached behind each end of the bridge plate. Each knee impact absorber structure has diverging front and back walls having a curved top wall and a curved generally horizontal intermediate web extending between the front and back walls, and a curved bottom wall connecting the lower end of front and back walls together. A generally vertical stabilizer web connects the top wall and intermediate web together to restrain bulging when crushed to avoid horizontal collapse thereof during deformation.

Abstract: A safety automobile bumper assembly includes energy absorbers interposed between a fascia and bumper beam comprised of a strip of deformable material formed with a loop with opposite curved ends deformed by relative movement of the fascia and bumper beam in an impact. Additional curved strip positions are provided by one or more additional loops or by one or more inner webs to increase energy absorbing capacity.

Abstract: The present invention provides enhanced pallets. The pallets may be aluminum extruded pallets having a plurality of hollow blocks and a plurality of hollow cross members. The blocks and cross members are welded together to form a pallet. The blocks and cross members may have internal wall structures which, form one or more crush cells or crush zones. The crush cells or crush zones deform in a controlled manner on impact to reduce impact damage to the pallets. The pallets have a high load strength supporting capability and allow the pallets to withstand repeated or severe impacts while remaining functional.

Abstract: An armrest which is sufficiently sturdy to support vertical loads but is deformable when a side impact collision occurs so as to avoid injury to an occupant. In one embodiment, a top platform pivots up when a supporting trim panel section is collapsed and a crush cell structure is collapsed under a side impact condition. In another embodiment, a cover molding encloses the crush cell structure is crushable with the structure in a side impact collision.

Abstract: An armrest which is sufficiently sturdy to support vertical loads but is deformable when a side impact collision occurs so as to avoid injury to an occupant. In one embodiment, a top platform pivots up when a supporting trim panel section is collapsed and a crush cell structure is collapsed under a side impact condition. In another embodiment, a cover molding encloses the crush cell structure is crushable with the structure in a side impact collision.

Abstract: A knee bolster installation for an automotive vehicle includes a bridge plate extending across a space receiving a steering column in front of the driver's knee and having a knee impact absorber structure attached behind each end of the bridge plate. Each knee impact absorber structure has diverging front and back walls having a curve top wall and a curved intermediate web extending between the front and back walls, and a curved bottom connecting the lower end of front and back walls together. A horizontal stabilizer web connects the top wall and intermediate web together to restrain bulging when crushed to avoid horizontal collapse thereof during deformation. Offset openings in each of the top wall, intermediate web, and bottom wall form wider curved strips at the inside adjacent the steering column space so that the front of the outside ends of the knee installation absorber structures are inclined away from the steering column space when deformed by knee impact.

Abstract: A knee bolster installation for an automotive vehicle includes a bridge plate extending across a space receiving a steering column in front of the driver's knee and having a knee impact absorber structure attached behind each end of the bridge plate. Each knee impact absorber structure has diverging front and back walls having a curve top wall and a curved intermediate web extending between the front and back walls, and a curved bottom connecting the lower end of front and back walls together. A horizontal stabilizer web connects the top wall and intermediate web together to restrain bulging when crushed to avoid horizontal collapse thereof during deformation. Offset openings in each of the top wall, intermediate web, and bottom wall form wider curved strips at the inside adjacent the steering column space so that the front of the outside ends of the knee installation absorber structures are inclined away from the steering column space when deformed by knee impact.

Abstract: A knee bolster installation for an automotive vehicle having a knee impact absorber structure attached behind each end of a bridge plate, and each knee impact absorber structure having diverging front and back sides, a curved top and a curved intermediate web extending between the front and back sides, and a curved bottom connecting the lower end of front and back sides together. A horizontal stabilizer web connects the top side and intermediate web together to restrain bulging when crushed to avoid horizontal collapse thereof during deformation. Offset openings in each of the top side, intermediate web, and bottom side form wider curved strips at the inside adjacent the steering column space so that the front of the outside ends of the knee installation absorber structures are inclined away from the steering column space when deformed by knee impact.