Patents by Inventor Balazs Palfai

Balazs Palfai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240068545
    Abstract: An electric motor comprises: a stator; a rotor having a rotor shaft; and a transmission coupled to the rotor shaft, wherein when the rotor shaft rotates in a first direction an output shaft of the transmission rotates in a second direction opposite to the first direction with a first gear ratio, and wherein when the rotor shaft rotates in the second direction the output shaft of the transmission rotates in the second direction with a second gear ratio different from the first gear ratio.
    Type: Application
    Filed: August 25, 2023
    Publication date: February 29, 2024
    Inventors: Balazs Palfai, Bela Hegedus, Sai Enabothula, Aravind Srinivasan
  • Patent number: 11394270
    Abstract: A gear assembly is provided that simplifies the integration of a differential assembly into the hollow rotor of an electric motor. The gear assembly utilizes a hollow cross member that includes a central portion and a plurality of hollow extension members onto which the gears are mounted. Within each of the hollow extension members is a pin. When the pins are withdrawn, the assembly fits unimpeded within the hollow rotor. When the pins are partially extended out of the corresponding extension members, the ends of the pins fit within apertures in the rotor. A plug fits within a centrally located thru-hole in the central portion of the hollow cross member, thereby locking the pins in the extended position and locking the gear assembly in place.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: July 19, 2022
    Assignee: Atieva, Inc.
    Inventors: Shun-Cheng Hung, Jeremy Mayer, Balazs Palfai, Michael David Kennedy
  • Publication number: 20210399609
    Abstract: A gear assembly is provided that simplifies the integration of a differential assembly into the hollow rotor of an electric motor. The gear assembly utilizes a hollow cross member that includes a central portion and a plurality of hollow extension members onto which the gears are mounted. Within each of the hollow extension members is a pin. When the pins are withdrawn, the assembly fits unimpeded within the hollow rotor. When the pins are partially extended out of the corresponding extension members, the ends of the pins fit within apertures in the rotor. A plug fits within a centrally located thru-hole in the central portion of the hollow cross member, thereby locking the pins in the extended position and locking the gear assembly in place.
    Type: Application
    Filed: May 4, 2021
    Publication date: December 23, 2021
    Inventors: Shun-Cheng Hung, Jeremy Mayer, Balazs Palfai, Michael Kennedy
  • Patent number: 11005337
    Abstract: A gear assembly is provided that simplifies the integration of a differential assembly into the hollow rotor of an electric motor. The gear assembly utilizes a hollow cross member that includes a central portion and a plurality of hollow extension members onto which the gears are mounted. Within each of the hollow extension members is a pin. When the pins are withdrawn, the assembly fits unimpeded within the hollow rotor. When the pins are partially extended out of the corresponding extension members, the ends of the pins fit within apertures in the rotor. A plug fits within a centrally located thru-hole in the central portion of the hollow cross member, thereby locking the pins in the extended position and locking the gear assembly in place.
    Type: Grant
    Filed: November 7, 2018
    Date of Patent: May 11, 2021
    Assignee: Atieva, Inc.
    Inventors: Shun-Cheng Hung, Jeremy Mayer, Balazs Palfai, Michael David Kennedy
  • Patent number: 10797562
    Abstract: A powertrain utilizing an active core motor with coaxially aligned planetary-differential-planetary gear assemblies is provided.
    Type: Grant
    Filed: November 6, 2018
    Date of Patent: October 6, 2020
    Assignee: Atieva, Inc.
    Inventors: Emad Dlala, Shun-Cheng Hung, Jeremy Mayer, Balazs Palfai, Michael Tebbe
  • Patent number: 10683920
    Abstract: A torque limiting clutch assembly is provided that is mounted between the motor housing and the ring gear of a planetary gear assembly. During normal operation, the clutch assembly prevents rotation of the ring gear relative to the motor housing. In the event of a severe loading condition, the clutch assembly slips, thereby preventing excessive torque from being applied to the drive train and potentially damaging one or more drive train components.
    Type: Grant
    Filed: November 19, 2018
    Date of Patent: June 16, 2020
    Assignee: ATIEVA, INC.
    Inventors: Balazs Palfai, Pablo Ramaswamy, Michael Tebbe, Richard J. Biskup
  • Publication number: 20200127532
    Abstract: A powertrain utilizing an active core motor with coaxially aligned planetary-differential-planetary gear assemblies is provided.
    Type: Application
    Filed: November 6, 2018
    Publication date: April 23, 2020
    Applicant: Atieva, Inc.
    Inventors: Emad Dlala, Shun-Cheng Hung, Jeremy Mayer, Balazs Palfai, Michael Tebbe
  • Publication number: 20200124149
    Abstract: A torque limiting clutch assembly is provided that is mounted between the motor housing and the ring gear of a planetary gear assembly. During normal operation, the clutch assembly prevents rotation of the ring gear relative to the motor housing. In the event of a severe loading condition, the clutch assembly slips, thereby preventing excessive torque from being applied to the drive train and potentially damaging one or more drive train components.
    Type: Application
    Filed: November 19, 2018
    Publication date: April 23, 2020
    Applicant: Atieva, Inc.
    Inventors: Balazs Palfai, Pablo Ramaswamy, Michael Tebbe, Richard J. Biskup
  • Publication number: 20200127533
    Abstract: A gear assembly is provided that simplifies the integration of a differential assembly into the hollow rotor of an electric motor. The gear assembly utilizes a hollow cross member that includes a central portion and a plurality of hollow extension members onto which the gears are mounted. Within each of the hollow extension members is a pin. When the pins are withdrawn, the assembly fits unimpeded within the hollow rotor. When the pins are partially extended out of the corresponding extension members, the ends of the pins fit within apertures in the rotor. A plug fits within a centrally located thru-hole in the central portion of the hollow cross member, thereby locking the pins in the extended position and locking the gear assembly in place.
    Type: Application
    Filed: November 7, 2018
    Publication date: April 23, 2020
    Applicant: Atieva, Inc.
    Inventors: Shun-Cheng Hung, Jeremy Mayer, Balazs Palfai, Michael David Kennedy
  • Patent number: 9797479
    Abstract: A dual speed gearbox is provided that utilizes hydraulically actuated one way clutches and a planetary gear assembly to shift between a direct drive configuration and an overdrive configuration.
    Type: Grant
    Filed: December 13, 2016
    Date of Patent: October 24, 2017
    Assignee: ATIEVA, INC.
    Inventors: Balazs Palfai, Luis A. Riera, Michael Tebbe
  • Publication number: 20170175868
    Abstract: A compact planetary gear differential is provided that allows the sun gears to be placed in close proximity to one another. The inclusion of an idler gear that bridges the planet gears in each planetary gear set achieves a stronger gear set, and thus a differential configuration that is less susceptible to damage.
    Type: Application
    Filed: December 16, 2015
    Publication date: June 22, 2017
    Applicant: Atieva, Inc.
    Inventors: Luis A. Riera, Balazs Palfai
  • Patent number: 8967004
    Abstract: An engine starter includes a gear assembly including a pinion gear. The engine starter further comprises an electric motor including an armature coupled to the gear assembly and configured to drive the gear assembly and the pinion gear. The armature includes a core member defining a central cavity extending in an axial direction within the core member. An armature shaft extends from the central cavity. A clutch arrangement is positioned in the central cavity. The clutch arrangement is configured to releasably couple the core member and the armature shaft.
    Type: Grant
    Filed: June 11, 2012
    Date of Patent: March 3, 2015
    Assignee: Remy Technologies LLC
    Inventors: Balazs Palfai, Attila Nagy
  • Patent number: 8771123
    Abstract: A planetary gear assembly includes a ring gear configured for connection to a rotor of an electric motor when in a first position and configured for connection to a housing of the electric motor when in a second position, a sun gear configured for connection to the housing when the ring gear is in the first position and configured for connection to the rotor when the ring gear is in the second position, and a plurality of planet gears configured to mesh with the ring gear and the sun gear.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: July 8, 2014
    Assignee: Remy Technologies LLC
    Inventors: Balazs Palfai, Bradley D. Chamberlin, Larry A. Kubes
  • Patent number: 8733190
    Abstract: Embodiments of the invention provide a starter machine that includes a motor operatively coupled to a first shaft and a pinion coupled to a second shaft. In some embodiments, a planetary gear drive system can be coupled to the first and the second shafts. The planetary gear drive system can include a planetary gear system and a first clutch being substantially adjacent to a second clutch. The planetary gear drive system can be configured and arranged so that when the first clutch is engaged, the motor can move the pinion at a first rotational speed. The planetary gear drive system is further configured so that when the second clutch is engaged, the motor can move the pinion at a second rotational speed. In some embodiments, the first rotational speed is a greater rotational speed than the second rotational speed.
    Type: Grant
    Filed: April 25, 2012
    Date of Patent: May 27, 2014
    Assignee: Remy Technologies, LLC
    Inventors: Balazs Palfai, Kirk Neet, Joel Gray, Attila Nagy
  • Publication number: 20140096642
    Abstract: Embodiments of the invention provide a starter comprising a motor comprising a drive shaft, a pinion, and a clutch. In some embodiments, the starter includes a planetary gear coupled with the clutch. Some embodiments include a pinion speed sensor assembly configured and arranged to provide a signal related to the rotational speed of the pinion based upon a speed of a component of the starter that is coupled to the pinion. Some embodiments of the starter include a pinion rotational speed sensor located within the drive-end region of the starter, and configured and arranged for direct or indirect monitoring of the pinion. Some embodiments include a sensor that is configured and arranged to monitor one or more components of the clutch assembly, the drive-shaft, the pinion, the output shaft, or a planetary gear. The speed sensor can be a magnetic-field flux sensor assembly or an optical sensor assembly.
    Type: Application
    Filed: October 5, 2012
    Publication date: April 10, 2014
    Inventors: Joel Gray, David Fulton, Kirk Neet, Balazs Palfai
  • Patent number: 8672070
    Abstract: A vehicle includes a chassis, a traction member associated with the chassis, and a drive system associated with the chassis and the traction member comprising an electric traction motor, a planetary gear assembly coupled to the electric traction motor, the planetary gear assembly comprising an output member coupled to the traction member, wherein rotation of the output member provides a drive torque for the traction member.
    Type: Grant
    Filed: November 16, 2010
    Date of Patent: March 18, 2014
    Assignee: Remy Technologies, LLC
    Inventors: Balazs Palfai, Bradley D. Chamberlin, Larry A. Kubes
  • Patent number: 8636619
    Abstract: A drive train component includes a housing having a plurality inner surfaces that collectively define an interior portion. A gear set is arranged within the interior portion. The gear set includes a first side and a second side. A gear shock control member is positioned between one of the first and second sides of the gear set and an adjacent component. The gear shock control member includes a plurality of pre-loaded biasing members that direct an axial force onto the gear set.
    Type: Grant
    Filed: November 19, 2010
    Date of Patent: January 28, 2014
    Assignee: Remy Technologies, L.L.C.
    Inventors: Balazs Palfai, Attila Nagy, Andrew Meyer
  • Patent number: 8633622
    Abstract: An electric motor assembly includes a stator defining a first interior space, a rotor positioned within the first interior space and configured for rotation relative to the stator, the rotor defining a second interior space, and a planetary gear assembly associated with the rotor and at least partially positioned within the second interior space.
    Type: Grant
    Filed: November 16, 2010
    Date of Patent: January 21, 2014
    Assignee: Remy Technologies LLC
    Inventors: Bradley D. Chamberlin, Balazs Palfai, Larry A. Kubes
  • Publication number: 20130327182
    Abstract: An engine starter includes a gear assembly including a pinion gear. The engine starter further comprises an electric motor including an armature coupled to the gear assembly and configured to drive the gear assembly and the pinion gear. The armature includes a core member defining a central cavity extending in an axial direction within the core member. An armature shaft extends from the central cavity. A clutch arrangement is positioned in the central cavity. The clutch arrangement is configured to releasably couple the core member and the armature shaft.
    Type: Application
    Filed: June 11, 2012
    Publication date: December 12, 2013
    Applicant: REMY TECHNOLOGIES, LLC
    Inventors: Balazs Palfai, Attila Nagy
  • Patent number: 8591369
    Abstract: An asynchronous boost assist system for a motor vehicle includes a first electric motor, a second electric motor positioned opposite the first electric motor and a differential gear system operatively connected to the first and second electric motors. The differential gear system includes a first differential gear set and a second differential gear set. The first differential gear set is operatively connected to the first and second electric motors and the second differential gear set is configured and disposed to operatively connect to first and second vehicle wheels. A controller is operatively connected to each of the first and second electric motors. The controller selectively independently controls an operational speed of each of the first and second electric motors to selectively provide an acceleration boost through the second differential gear set.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: November 26, 2013
    Assignee: Remy Technologies, L.L.C.
    Inventors: Balazs Palfai, Alex Creviston, Attila Nagy, Gurkamal Singh