Abstract: A system for forming a seal between wellbore components includes an annular seal arranged between a first wellbore component and a second wellbore component, the seal comprising a first leg and a second leg, wherein upon activation of the seal, the first leg engages the first wellbore component and the second leg engages the second wellbore component. The system also includes an energizing ring adapted to activate the seal. The first wellbore component includes a groove profile, the groove profile having a plurality of grooves including respective first surfaces and second surfaces, the respective first surfaces arranged at respective first angles and the respective second surfaces arranged at respective second angles, the respective first and second angles being different to form respective asymmetrical grooves.

Abstract: A system for forming a seal between wellbore components includes an annular seal arranged between a first wellbore component and a second wellbore component, the seal comprising a first leg and a second leg, wherein upon activation of the seal, the first leg engages the first wellbore component and the second leg engages the second wellbore component. The system also includes an energizing ring adapted to activate the seal. The first wellbore component includes a groove profile, the groove profile having a plurality of grooves including respective first surfaces and second surfaces, the respective first surfaces arranged at respective first angles and the respective second surfaces arranged at respective second angles, the respective first and second angles being different to form respective asymmetrical grooves.

Abstract: A wellhead includes a wellhead body and a locking end coupled to the wellhead body. The locking end includes an exterior surface with an exterior locking profile. The exterior locking profile includes an exterior groove formed between exterior stab and load flanks on the exterior surface. The locking end also includes an interior surface having an interior locking profile. The interior locking profile includes an interior groove formed between interior stab and load flanks on the interior surface. At least one of the exterior groove or the interior groove is a relief groove that undercuts at least one of the respective stab or load flank. The relief groove corresponds to a portion of the contour of an ellipse intersecting at least a portion of the respective stab or load flank, and an axis of the ellipse is at a tilted angle with respect to an axis of the wellhead.

Abstract: A wellhead assembly includes an outer wellhead member having a bore and an inner wellhead member located in the bore, defining an annular pocket between the outer and inner wellhead members. A sealing assembly is located within the annular pocket, the sealing assembly having an annular seal and an energizing ring. The energizing ring engages inner and outer legs of the annular seal to push the inner and outer legs into sealing engagement with the inner and outer wellhead members. A retainer nut is threadingly attached to the free end of the outer leg of the sealing assembly. Mating grooves are located on one of an inner diameter of the retainer nut and an outer diameter of the energizing ring and mating protrusions located on the other. The mating protrusions mate with the mating grooves to prevent relative axial movement between the energizing ring and the annular seal.

Abstract: A wellhead includes a wellhead body and a locking end coupled to the wellhead body. The locking end includes an exterior surface with an exterior locking profile. The exterior locking profile includes an exterior groove formed between exterior stab and load flanks on the exterior surface. The locking end also includes an interior surface having an interior locking profile. The interior locking profile includes an interior groove formed between interior stab and load flanks on the interior surface. At least one of the exterior groove or the interior groove is a relief groove that undercuts at least one of the respective stab or load flank. The relief groove corresponds to a portion of the contour of an ellipse intersecting at least a portion of the respective stab or load flank, and an axis of the ellipse is at a tilted angle with respect to an axis of the wellhead.

Abstract: A connection is established between a pin connector and a box connector defined on a pair of tubular members such as casing segments in the field of oil and gas recovery. The pin connector and box connector include features for the protection of metallic-sealing surfaces during assembly, disassembly, transport and handling of the tubular members. The pin connector includes a stabbing flank with an inwardly tapered annular flank surface thereon, and an alignment protrusion extending outward with respect to the pin-side metallic sealing surface in a direction normal to a cone angle defined by the inwardly tapered annular flank surface. The alignment protrusion engages internal surfaces of the box connector to concentrically align the pin connector with the box connector, and thereby protects the metallic sealing surfaces from damage that might otherwise result from collisions between the pin connector and the box connector.

Abstract: A wellhead assembly includes an outer wellhead member having a bore and an inner wellhead member located in the bore, defining an annular pocket between the outer and inner wellhead members. A sealing assembly is located within the annular pocket, the sealing assembly having an annular seal and an energizing ring. The energizing ring engages inner and outer legs of the annular seal to push the inner and outer legs into sealing engagement with the inner and outer wellhead members. A retainer nut is threadingly attached to the free end of the outer leg of the sealing assembly. Mating grooves are located on one of an inner diameter of the retainer nut and an outer diameter of the energizing ring and mating protrusions located on the other. The mating protrusions mate with the mating grooves to prevent relative axial movement between the energizing ring and the annular seal.

Abstract: A wellhead assembly includes an outer wellhead member having a bore and an inner wellhead member located in the bore, defining an annular pocket between the outer and inner wellhead members. A sealing assembly is located within the annular pocket, the sealing assembly having an annular seal and an energizing ring. The energizing ring engages inner and outer legs of the annular seal to push the inner and outer legs into sealing engagement with the inner and outer wellhead members. A retainer nut is threadingly attached to the free end of the outer leg of the sealing assembly. Mating grooves are located on one of an inner diameter of the retainer nut and an outer diameter of the energizing ring and mating protrusions located on the other. The mating protrusions mate with the mating grooves to prevent relative axial movement between the energizing ring and the annular seal.

Abstract: A wellhead assembly has a casing hanger for supporting a string of casing, the casing hanger having an external upward-facing shoulder. A radially movable annular lockdown member is carried on the shoulder for movement between a retracted position while the casing hanger is being run and an expanded position. In the expanded position, the lockdown member is in engagement with a lockdown profile shoulder in a wellhead housing. A casing hanger seal is carried by the casing hanger above the lockdown member. The casing hanger seal has a lower extension that includes a connection leg and a nose ring. The nose ring has a cam surface that engages and moves the lockdown member to the expanded position while the casing hanger seal is being lowered into a set position. Slots are formed in the extension to reduce the axial stiffness.

Abstract: Embodiments of the present disclosure include an apparatus for forming a tubular fitting includes an annular body having an axial height and radial thickness. The apparatus also includes an inner arm forming at least a portion of the annular body, the inner arm positioned at a first end of the annular body with an inner arm thickness that is less than the radial thickness. The apparatus includes an outer arm forming at least a portion of the annular body, the outer arm positioned at a second end of the annular body with an outer arm thickness that is less than the radial thickness. Also, the apparatus includes one or more self-limiting features that control movement of the inner arm and the outer arm relative to one another.

Abstract: A computer-implemented method is disclosed for characterizing a threaded coupling such as between two tubular members, e.g., casing segments employed in the field of oil and gas recovery. In one embodiment, a virtual model of the coupling is generated, and the virtual model is re-arranged to simulate plastic deformation of at least part of the coupling. The re-arranged model is analyzed to derive a stress/strain distribution of the coupling subject to subsequent loading, and an SAF (stress amplification factor) is determined from the analysis that reflects the effect of cyclic loading of the coupling. The method facilitates a thorough assessment of the performance of the coupling in fatigue.

Abstract: An well assembly having a housing with an inner surface, the assembly including a tubular member inserted in the housing and having an outer surface. The assembly further includes a plurality of protrusions extending from one of the inner or outer surfaces, the protrusions separated by gaps defined between adjacent protrusions. In addition, the well assembly includes a metal to metal seal pressed against and deformed by the protrusions. A plurality of hollow tubes are provided for insertion in the gaps between the protrusions, the tubes being collapsible upon engagement with the metal to metal seal.

Abstract: A wellbore system includes a sealing assembly for creating an annular seal between wellbore members. The sealing assembly includes a wicker profile defined a first sealing surface for engaging and embedding into a radially adjacent, second sealing surface. The wicker profile includes a first section having a first hardness and a second section adjacent to the first section and having a second hardness greater than the first hardness. Both the first and second sections of wickers are embedded into the second sealing surface, and can thus provide a high degree of both sealing and lockdown performance.

Abstract: A wellhead assembly includes an outer wellhead member having a bore and an inner wellhead member located in the bore, defining an annular pocket between the outer and inner wellhead members. A sealing assembly is located within the annular pocket, the sealing assembly having an annular seal and an energizing ring. The energizing ring engages inner and outer legs of the annular seal to push the inner and outer legs into sealing engagement with the inner and outer wellhead members. A retainer nut is threadingly attached to the free end of the outer leg of the sealing assembly. Mating grooves are located on one of an inner diameter of the retainer nut and an outer diameter of the energizing ring and mating protrusions located on the other. The mating protrusions mate with the mating grooves to prevent relative axial movement between the energizing ring and the annular seal.

Abstract: A wellhead assembly has a casing hanger for supporting a string of casing, the casing hanger having an external upward-facing shoulder. A radially movable annular lockdown member is carried on the shoulder for movement between a retracted position while the casing hanger is being run and an expanded position. In the expanded position, the lockdown member is in engagement with a lockdown profile shoulder in a wellhead housing. A casing hanger seal is carried by the casing hanger above the lockdown member. The casing hanger seal has a lower extension that includes a connection leg and a nose ring. The nose ring has a cam surface that engages and moves the lockdown member to the expanded position while the casing hanger seal is being lowered into a set position. Slots are formed in the extension to reduce the axial stiffness.

Abstract: A wellbore system includes a sealing assembly for creating an annular seal between wellbore members. The sealing assembly includes a wicker profile defined a first sealing surface for engaging and embedding into a radially adjacent, second sealing surface. The wicker profile includes a first section having a first hardness and a second section adjacent to the first section and having a second hardness greater than the first hardness. Both the first and second sections of wickers are embedded into the second sealing surface, and can thus provide a high degree of both sealing and lockdown performance.

Abstract: An energizing ring can be used to energize a seal. In embodiments, the energizing ring has a recess, or divot, adjacent to a portion of the seal so that if the seal is deformed during a balloon-type failure, a portion of the deformed seal can occupy the recess. The seal, thus, engages surfaces of the recess to prevent axial movement of the energizing ring relative to the seal.

Abstract: A connection is established between a pin connector and a box connector defined on a pair of tubular members such as casing segments in the field of oil and gas recovery. The pin connector and box connector include features for the protection of metallic-sealing surfaces during assembly, disassembly, transport and handling of the tubular members. The pin connector includes a stabbing flank with an inwardly tapered annular flank surface thereon, and an alignment protrusion extending outward with respect to the pin-side metallic sealing surface in a direction normal to a cone angle defined by the inwardly tapered annular flank surface. The alignment protrusion engages internal surfaces of the box connector to concentrically align the pin connector with the box connector, and thereby protects the metallic sealing surfaces from damage that might otherwise result from collisions between the pin connector and the box connector.

Abstract: A computer-implemented method is disclosed for characterizing a threaded coupling such as between two tubular members, e.g., casing segments employed in the field of oil and gas recovery. In one embodiment, a virtual model of the coupling is generated, and the virtual model is re-arranged to simulate plastic deformation of at least part of the coupling. The re-arranged model is analyzed to derive a stress/strain distribution of the coupling subject to subsequent loading, and an SAF (stress amplification factor) is determined from the analysis that reflects the effect of cyclic loading of the coupling. The method facilitates a thorough assessment of the performance of the coupling in fatigue.

Abstract: An well assembly having a housing with an inner surface, the assembly including a tubular member inserted in the housing and having an outer surface. The assembly further includes a plurality of protrusions extending from one of the inner or outer surfaces, the protrusions separated by gaps defined between adjacent protrusions. In addition, the well assembly includes a metal to metal seal pressed against and deformed by the protrusions. A plurality of hollow tubes are provided for insertion in the gaps between the protrusions, the tubes being collapsible upon engagement with the metal to metal seal.