Abstract: A process is provided that allows the production of multi-layer coatings in which one or more topcoats can be applied to a porous basecoat to produce a uniform and defect-free coating layer. Specifically, a process is provided in which a liquid is applied to the basecoat prior to topcoating such that the air in the basecoat is removed prior to topcoating. This process can occur in-line with a simple apparatus described herein. An added benefit of this method is that it also allows the possibility of adding functionality or performing chemistry to a basecoat after the basecoat is dried and before the topcoat is applied in a single process. For example, the wetting fluid may contain, but is not limited to, surfactants, pH modifiers, polymers, crosslinkers, pigments, and/or dye stabilizers.

Abstract: A process is provided that allows the production of multi-layer coatings in which one or more topcoats can be applied to a porous basecoat to produce a uniform and defect-free coating layer. Specifically, a process is provided in which a liquid is applied to the basecoat prior to topcoating such that the air in the basecoat is removed prior to topcoating. This process can occur in-line with a simple apparatus described herein. An added benefit of this method is that it also allows the possibility of adding functionality or performing chemistry to a basecoat after the basecoat is dried and before the topcoat is applied in a single process. For example, the wetting fluid may contain, but is not limited to, surfactants, pH modifiers, polymers, crosslinkers, pigments, and/or dye stabilizers.