Abstract: Settling unconverted pitch from a SHC reactor effluent before fractionation improves efficiency of fractionation of slurry hydrocracked products. The recycle of soft pitch to the SHC reactor results in improved reactor operation by avoiding the recycle of lighter products which vaporize in the reactor to occupy reactor space and the recycle of hard pitch which will not convert. The settling step facilitated by mixing with a solvent can achieve a separation between soft pitch and hard pitch not achievable in a fractionation column.

Abstract: Settling unconverted pitch from a SHC reactor effluent before fractionation improves efficiency of fractionation of slurry hydrocracked products. The recycle of soft pitch to the SHC reactor results in improved reactor operation by avoiding the recycle of lighter products which vaporize in the reactor to occupy reactor space and the recycle of hard pitch which will not convert. The settling step facilitated by mixing with a solvent can achieve a separation between soft pitch and hard pitch not achievable in a fractionation column.

Abstract: A process and apparatus for two stage hydrocracking of resid feed saturates aromatics including PNA's from the first stage hydrocracking unit to prevent production of HPNA's. The saturated aromatics including PNA's can be hydrocracked in the second stage to minimize or eliminate purged unconverted oil to approach or obtain maximum conversion. In an aspect, a separator and a first hydrocracking reactor may be located in the same vessel.

Abstract: Methods are provided for producing hydrocarbons. A method for producing hydrocarbons may include a method of removing impurities from a hydrocarbon stream using a strong base resin. The strong base resin absorbs at least a portion of the impurities from the hydrocarbon stream to provide a purified hydrocarbon stream. Further, the method for producing hydrocarbons may include feeding the purified hydrocarbon stream to a reaction zone comprising a catalyst to form a reaction zone effluent stream.

Abstract: Methods and apparatuses are provided for producing hydrocarbons. A method for producing hydrocarbons may include two or more reactors having a distributed aromatic rich feed and hydrogen system. Using this configuration, the aromatic rich feed and hydrogen streams are split equally to all reactors wherein each reactor contains a catalyst. The outlet from the last reactor may include a recycle that may be injected into the inlet of the first reactor.

Abstract: Methods are provided for producing hydrocarbons. A method for producing hydrocarbons may include a method of removing impurities from a hydrocarbon stream using a strong base resin. The strong base resin absorbs at least a portion of the impurities from the hydrocarbon stream to provide a purified hydrocarbon stream. Further, the method for producing hydrocarbons may include feeding the purified hydrocarbon stream to a reaction zone comprising a catalyst to form a reaction zone effluent stream.

Abstract: Methods and apparatuses are provided for producing hydrocarbons. A method for producing hydrocarbons may include two or more reactors having a distributed aromatic rich feed and hydrogen system. Using this configuration, the aromatic rich feed and hydrogen streams are split equally to all reactors wherein each reactor contains a catalyst. The outlet from the last reactor may include a recycle that may be injected into the inlet of the first reactor.

Abstract: Methods and apparatuses are provided for producing hydrocarbons. A method includes contacting an aromatic rich feed stream including diolefins with a catalyst in the presence of hydrogen to react the diolefins with the hydrogen to produce mono-olefins. A deposit forms on the catalyst during reaction. The deposit is removed from the catalyst with a solvent, where the solvent includes about 50 mass percent or more aromatic compounds.

Abstract: A process for slurry hydrocracking catalyst recovery is described. In one embodiment, the process includes separating effluent from a slurry hydrocracking zone into a first portion comprising solvent and clarified pitch and a second portion comprising pitch and catalyst. The second portion is contacted with an acid to leach the catalyst out of the pitch forming an aqueous solution and pitch residue. The aqueous solution is contacted with an anion to form an insoluble salt which is the catalyst.

Abstract: A process for slurry hydrocracking catalyst recovery is described. In one embodiment, the process includes separating effluent from a slurry hydrocracking zone into a first portion comprising solvent and clarified pitch and a second portion comprising pitch and catalyst. The second portion is contacted with an acid to leach the catalyst out of the pitch forming an aqueous solution and pitch residue. The aqueous solution is contacted with an anion to form an insoluble salt which is the catalyst.

Abstract: Methods are disclosed for the hydrotreating and hydrocracking of highly aromatic distillate feeds such as light cycle oil (LCO) to produce ultra low sulfur gasoline and diesel fuel. Optimization of hydrotreater severity improves the octane quality of the gasoline or naphtha fraction. In particular, the operation of the hydrotreater at reduced severity to allow at least about 20 ppm by weight of organic nitrogen into the hydrocracker feed is shown to lead to these important benefits. Post-treating of the hydrocracker effluent over an additional hydrotreating catalyst bed may be desired to meet specifications for ultra low sulfur fuel components.

Abstract: Methods are disclosed for the hydrotreating and hydrocracking of highly aromatic distillate feeds such as light cycle oil (LCO) to produce ultra low sulfur gasoline and diesel fuel. Optimization of hydrotreater severity improves the octane quality of the gasoline or naphtha fraction. In particular, the operation of the hydrotreater at reduced severity to allow at least about 20 ppm by weight of organic nitrogen into the hydrocracker feed is shown to lead to these important benefits. Post-treating of the hydrocracker effluent over an additional hydrotreating catalyst bed may be desired to meet specifications for ultra low sulfur fuel components.

Abstract: Methods are disclosed for the hydrotreating and hydrocracking of highly aromatic distillate feeds such as light cycle oil (LCO) to produce ultra low sulfur gasoline and diesel fuel. Optimization of hydrotreater severity improves the octane quality of the gasoline or naphtha fraction. In particular, the operation of the hydrotreater at reduced severity to allow at least about 20 ppm by weight of organic nitrogen into the hydrocracker feed is shown to lead to these important benefits. Post-treating of the hydrocracker effluent over an additional hydrotreating catalyst bed may be desired to meet specifications for ultra low sulfur fuel components.

Abstract: Methods of hydrocracking hydrocarbon streams are provided that employ substantially liquid-phase continuous hydroprocessing conditions. In one aspect, the method includes a separate hydrotreating and hydrocracking system where the hydrocracking zone is a substantially liquid-phase continuous system. In another aspect, the method includes a two-stage hydrocracking system where one or both of the hydrocracking zones is a substantially liquid-phase continuous reaction system.

Abstract: Methods are disclosed for the hydrotreating and hydrocracking of highly aromatic distillate feeds such as light cycle oil (LCO) to produce ultra low sulfur gasoline and diesel fuel. Optimization of hydrotreater severity improves the octane quality of the gasoline or naphtha fraction. In particular, the operation of the hydrotreater at reduced severity to allow at least about 20 ppm by weight of organic nitrogen into the hydrocracker feed is shown to lead to these important benefits. Post-treating of the hydrocracker effluent over an additional hydrotreating catalyst bed may be desired to meet specifications for ultra low sulfur fuel components.

Abstract: Methods of hydrocracking hydrocarbon streams are provided that employ substantially liquid-phase continuous hydroprocessing conditions. In one aspect, the method includes a separate hydrotreating and hydrocracking system where the hydrocracking zone is a substantially liquid-phase continuous system. In another aspect, the method includes a two-stage hydrocracking system where one or both of the hydrocracking zones is a substantially liquid-phase continuous reaction system.