Patents by Inventor Bechir CHEHAB

Bechir CHEHAB has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12037661
    Abstract: The invention relates to a process for manufacturing a part (20) comprising a formation of successive solid metal layers (201 . . . 20n), superimposed on one another, each layer describing a pattern defined from a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as a filler metal, the filer metal being subjected to an input of energy so as to melt and constitute, by solidifying, said layer, wherein the filler metal takes the form of a powder (25), of which the exposure to an energy beam (32) results in a melting followed by a solidification in such a way as to form a solid layer (201, . . . 20n), the method being characterized in that the filler metal (25) is an aluminum alloy comprising at least the following alloying elements: Si, according to a weight fraction from 4% to 20%; Fe, according to a weight fraction from 2% to 15%. The invention also relates to a part obtained by this method.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: July 16, 2024
    Assignee: C-TEC Constellium Technology Center
    Inventors: Bechir Chehab, Philippe Jarry, Marine Ledoux, Jocelyn Prigent
  • Publication number: 20240227023
    Abstract: A method for manufacturing a part (20) including forming successive metal layers (201 . . . 20n), stacked on each other, each layer being formed by depositing an aluminum alloy (15), the aluminum alloy being subjected to an energy input so as to melt down and form said layer when solidifying, the method being characterized in that: during the manufacture of the part, before the formation of each layer, the aluminum alloy powder is maintained at a temperature higher than or equal to 25° C. and lower than 160° C. or comprised from 300° C. to 500° C.; the method includes applying, to the part, a post-manufacture heat treatment at a temperature comprised from 300° C. to 400° C.; the post-manufacture heat treatment begins with an increase in temperature, the increase being performed at a temperature rise rate higher than 5° C. per minute; the method does not include solution heat treatment followed by quenching.
    Type: Application
    Filed: May 24, 2022
    Publication date: July 11, 2024
    Inventors: Bechir CHEHAB, Ravi SHAHANI
  • Patent number: 11932922
    Abstract: A strip intended for the manufacture of brazed heat exchangers, having a core made of an aluminium alloy with the composition (weight %): Si: 0.10-0.30%, preferably 0.15-0.25% Fe<0.20% Cu: 0.75-1.05%, preferably 0.75-1.02%, more preferably 0.75-1.0% Mn: 1.2-1.7%, preferably 1.2-1.55%, more preferably 1.25-1.4% Mg<0.03% preferably <0.025%, more preferably <0.015% Zn<0.1% Ti<0.15% other elements <0.05% each and <0.15% in total, remainder aluminium.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: March 19, 2024
    Assignee: CONSTELLIUM NEUF-BRISACH
    Inventors: Lionel Peguet, Bechir Chehab
  • Patent number: 11833619
    Abstract: Brazing strip or sheet comprising: a core layer made of aluminum alloy; a brazing layer made of aluminum alloy, clad on at least one face of the core layer; optionally an intermediate layer made of aluminum alloy, clad on at least one face either between the core layer and the brazing layer or the core layer without any other layer on top; characterized in that the brazing layer alloy comprises, in mass percentages: from 7 to 13% Si, at most 0.8% Fe, at most 0.45% Cu, at most 0.20% Mn, at most 0.15% Mg, at most 0.20% Zn, at most 0.20% Ti, at most 0.04% Bi, from 0.01 to 0.10% Y, from 0.01 to 0.10% Sn, remainder aluminum and impurities.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: December 5, 2023
    Assignee: CONSTELLIUM NEUF-BRISACH
    Inventors: Philippe Jarry, Bechir Chehab
  • Patent number: 11692240
    Abstract: The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: July 4, 2023
    Assignee: C-TEC Constellium Technology Center
    Inventor: Bechir Chehab
  • Publication number: 20230191489
    Abstract: The invention relates to a method for producing a part, comprising the production of successive solid metallic layers (201...20n), each layer being produced by depositing a metal (25) called filler metal, said method being characterized in that the part has a specific grain structure. The invention also relates to a part obtained by means of this method and an alternative method. The alloy used in the additive manufacturing method of the invention makes it possible to obtain parts with exceptional properties.
    Type: Application
    Filed: May 10, 2021
    Publication date: June 22, 2023
    Inventors: Bechir CHEHAB, Ravi SHAHANI
  • Publication number: 20230191488
    Abstract: The invention relates to a method for producing a part, comprising the production of successive solid metallic layers (201 . . . 20n), each layer being produced by depositing a metal (25) called filler metal, said filler metal consisting of an aluminium alloy comprising at least the following alloying elements: Zr, in a mass fraction of 0.60 to 1.40%, Mn, in a mass fraction of 2.00 to 5.00%, Ni, in a mass fraction of 1.00 to 5.00%, Cu, in a mass fraction of 1.00 to 5.00%. The invention also relates to a part obtained by means of the method. The alloy used in the additive manufacturing method of the invention makes it possible to obtain parts with exceptional properties.
    Type: Application
    Filed: May 10, 2021
    Publication date: June 22, 2023
    Inventors: Bechir CHEHAB, Ravi SHAHANI
  • Patent number: 11654516
    Abstract: The present invention relates to a process for the production of an aluminium multilayer brazing sheet which comprises a core layer made of a 3xxx alloy comprising 0.1 to 0.25 wt. % Mg, a brazing layer made of a 4xxx alloy on one or both sides of the core layer, and optionally an interlayer between the core layer and the brazing layer on one or both sides of the core layer, the process comprising the successive steps of: providing the layers to be assembled or simultaneous casting of the layers to obtain a sandwich; rolling of the resulting sandwich to obtain a sheet; and treating the surface of the sheet with an alkaline or acidic etchant.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: May 23, 2023
    Assignee: CONSTELLIUM NEUF-BRISACH
    Inventors: Bechir Chehab, Carole Loable
  • Publication number: 20230032540
    Abstract: Brazing strip or sheet comprising: a core layer made of aluminum alloy; a brazing layer made of aluminum alloy, clad on at least one face of the core layer; optionally an intermediate layer made of aluminum alloy, clad on at least one face either between the core layer and the brazing layer or the core layer without any other layer on top; characterized in that the brazing layer alloy comprises, in mass percentages: from 7 to 13% Si, at most 0.8% Fe, at most 0.45% Cu, at most 0.20% Mn, at most 0.15% Mg, at most 0.20% Zn, at most 0.20% Ti, at most 0.04% Bi, from 0.01 to 0.10% Y, from 0.01 to 0.10% Sn, remainder aluminum and impurities.
    Type: Application
    Filed: December 14, 2020
    Publication date: February 2, 2023
    Inventors: Philippe JARRY, Bechir CHEHAB
  • Publication number: 20220389543
    Abstract: Process for manufacturing a part (20) including a formation of successive metal layers (201 . . . 20n), which are superimposed on each other, each layer being formed by depositing a filler metal (15, 25), the filler metal being subjected to a supply of energy so as to become molten and to constitute, upon solidifying, said layer, the process being characterized in that the filler metal (15, 25) is an aluminum alloy including the following alloy elements (% by weight); Mg: 2.0%-5.0%; Zr: 0.5%-1.0%; Fe: 0.6%-3.0%; optionally Zn: ?0.5%; optionally Cu: ?0.5%; other alloy elements, in total ?4.0%, and individually ?1.0%; impurities: <0.05% individually, and in total <0.15%; remainder aluminum.
    Type: Application
    Filed: November 18, 2020
    Publication date: December 8, 2022
    Inventors: Bechir CHEHAB, Jochen ALTENBEREND, Ravi SHAHANI
  • Publication number: 20220213579
    Abstract: The invention relates to a method for manufacturing a part including a formation of successive solid metallic layers (201 . . . 20n), superimposed on one another, each layer describing a pattern defined from a digital model (M), each layer being formed by the deposition of a metal (25), called filler metal, the filler metal being subjected to an energy input so as to melt and constitute, when solidifying, said layer, wherein the filler metal is in the form of a powder (25), whose exposure to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n), the method being characterized in that the filler metal (25) is an aluminum alloy comprising at least the following alloy elements: Ni, according to a weight fraction from 1 to 8%, preferably from 2 to 7%; Zr, according to a weight fraction from 0.3 à 3%, preferably from 0.5 to 2.5%; optionally V, according to a weight fraction from 0 à 4%, preferably from 0.
    Type: Application
    Filed: February 13, 2020
    Publication date: July 7, 2022
    Inventor: Bechir CHEHAB
  • Publication number: 20220145432
    Abstract: A strip intended for the manufacture of brazed heat exchangers, having a core made of an aluminium alloy with the composition (weight %): Si: 0.10-0.30%, preferably 0.15-0.25% Fe<0.20% Cu: 0.75-1.05%, preferably 0.75-1.02%, more preferably 0.75-1.0% Mn: 1.2-1.7%, preferably 1.2-1.55%, more preferably 1.25-1.4% Mg<0.03% preferably <0.025%, more preferably <0.015% Zn<0.1% Ti<0.15% other elements <0.05% each and <0.15% in total, remainder aluminium.
    Type: Application
    Filed: February 27, 2020
    Publication date: May 12, 2022
    Inventors: Lionel PEGUET, Bechir CHEHAB
  • Publication number: 20220126367
    Abstract: A method for manufacturing a part (20) including a formation of successive metallic layers (201 . . . 20n), superimposed on one another, each layer being formed by the deposition of a filler metal (15, 25), the filler metal being subjected to an energy input so as to melt and constitute, when solidifying, said layer, the method being characterized in that the filler metal (15, 25) is an aluminum alloy including the following alloy elements (weight %): Ni: >3% and ?7%; Fe: 0%-4%; optionally Zr: ?0.5%; optionally Si: ?0.5%; optionally Cu: ?1%; optionally Mg: ?0.5%; other alloy elements: <0.1% individually, and <0.5% all in all; impurities: <0.05% individually, and <0.15% all in all; the remainder consisting of aluminum.
    Type: Application
    Filed: February 13, 2020
    Publication date: April 28, 2022
    Inventors: Bechir CHEHAB, Ravi SHAHANI
  • Publication number: 20220119926
    Abstract: An object of the invention is a method for manufacturing a part including a formation of successive metallic layers (201, . . . 20n), superimposed on one another, each layer being formed by the deposition of a filler metal (15, 35), the filler metal being subjected to an energy supply so as to melt and constitute, when solidifying, said layer, the method being characterized in that the filler metal (15, 35) is an aluminum alloy including the following alloy elements, in weight percents: Mg: 0%-6%; Zr: 0.7%-2.5%, preferably according to a first variant >1% and ?2.5%; or preferably according to a second variant 0.7-2%; and possibly 0.7-1.6%; and possibly 0.7-1.4%; and possibly 0.8-1.4%; and possibly 0.8-1.2%; at least one alloy element selected from Fe, Cu, Mn, Ni and/or La: at least 0.1%, preferably at least 0.25%, more preferably at least 0.5% per element; impurities: <0.05% individually, and preferably <0.15% all in all.
    Type: Application
    Filed: January 24, 2020
    Publication date: April 21, 2022
    Inventors: Bechir CHEHAB, Ravi SHAHANI
  • Publication number: 20220112581
    Abstract: Process for manufacturing a part (20), comprising a formation of successive metal layers (201 . . . 20n) which are superimposed on each other, each layer describing a pattern which is defined on the basis of a numerical model (M), each layer being formed by the deposit of a filler metal (15, 25), the filler metal being subjected to a supply of energy so as to become molten and to constitute, upon solidifying, said layer, the process being characterised in that the filler metal (15, 25) is an aluminium alloy comprising the following alloy elements (% by weight): Cu: 5%-8%; Mg: 4%-8%; optionally Si: 0%-8%; optionally Zn: 0%-10%; and other elements: <2% individually, the other elements comprising: Sc and/or Fe and/or Mn and/or Ti and/or Zr and/or V and/or Cr and/or Ni; impurities: <0.05% individually, and in total <0.15%; the remainder being aluminium.
    Type: Application
    Filed: September 19, 2019
    Publication date: April 14, 2022
    Inventor: Bechir CHEHAB
  • Publication number: 20220088681
    Abstract: A method for manufacturing a part 20 including a formation of successive metallic layers (201 . . . 20n), superimposed on one another, each layer being formed by the deposition of a filler metal (15, 25), the filler metal being subjected to an energy input so as to melt and constitute, when solidifying, said layer, the method being characterized in that the filler metal (15, 25) is an aluminum alloy including the following alloy elements (weight %): Zr: 0.5% to 2.5%, preferably according to a first variant 0.8 to 2.5%, more preferably 1 to 2.5%, still more preferably 1.3 to 2.5%; or preferably according to a second variant 0.5 to 2%, more preferably 0.6 to 1.8%, more preferably 0.6 to 1.6%, more preferably 0.7 to 1.5%, more preferably 0.8 to 1.5%, more preferably 0.9 to 1.5%, still more preferably 1 to 1.4%; Fe: 0% to 3%, preferably 0.5% to 2.5%; preferably according to a first variant 0.8 to 2.5%, preferably 0.8 to 2%, more preferably 0.8 to 1.2; or preferably according to a second variant 1.5 to 2.
    Type: Application
    Filed: January 24, 2020
    Publication date: March 24, 2022
    Inventor: Bechir CHEHAB
  • Publication number: 20220002843
    Abstract: A strip intended for the manufacture of brazed heat exchangers, having a core made of an alloy with the composition (weight %): Si: 0.10-0.30%, preferably 0.15-0.25% Fe<0.25%, preferably 0.1-0.2% Cu: 0.85-1.1%, preferably 0.9-1.0% Mn: 1.2-1.7%, preferably 1.2-1.4% Mg: 0.1-0.3%, preferably 0.1-0.21% Zn<0.1% Ti 0.05-0.20%, preferably 0.06-0.15%, more preferably 0.06-0.1% optionally up to 0.15% of Bi and/or Y other elements <0.05% each and <0.15% in total, remainder aluminium.
    Type: Application
    Filed: February 27, 2020
    Publication date: January 6, 2022
    Inventors: Bechir CHEHAB, Armelle DANIELOU, Pablo LORENZINO, Lionel PEGUET
  • Publication number: 20210331244
    Abstract: The invention relates to a process for manufacturing a part comprising a formation of successive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined using a numerical model (M), each layer being formed by the deposition of a metal (25), referred to as solder, the solder being subjected to an input of energy so as to start to melt and to constitute, by solidifying, said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n). The process is characterized in that the solder (25) is an aluminum alloy comprising at least the following alloy elements: —Fe, in a weight fraction of from 1 to 3.7%, preferably from 1 to 3.6%; —Zr and/or Hf and/or Er and/or Sc and/or Ti, in a weight fraction of from 0.5 to 4%, preferably from 1 to 4%, more preferably from 1.5 to 3.5%, even more preferably from 1.
    Type: Application
    Filed: October 3, 2019
    Publication date: October 28, 2021
    Inventor: Bechir CHEHAB
  • Publication number: 20210276099
    Abstract: There is provided a method for manufacturing a part (20) including a formation of successive solid metal layers (201 . . . 20n), superimposed on one another, each layer describing a pattern defined from a digital model (M), each layer being formed by the deposition of a metal (25), referred to as a solder, the solder being subjected to an input of energy so as to melt and, in solidifying, to constitute said layer, wherein the solder takes the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification so as to form a solid layer (201 . . . 20n).
    Type: Application
    Filed: April 5, 2019
    Publication date: September 9, 2021
    Inventor: Bechir CHEHAB
  • Publication number: 20210269896
    Abstract: The invention relates to a process for manufacturing a part, involving forming consecutive solid metal layers (201 . . . 20n) that are stacked on top of one another, each layer describing a pattern defined on the basis of a numerical model {M), each layer being formed by depositing a metal (25), referred to as filling metal, the filling metal being subjected to an input of energy so as to melt and constitute said layer upon solidifying, the filling metal being in the form of a powder (25) that is exposed to an energy beam (32), resulting in melting followed by solidification such that a solid layer (201 . . . 20n) is formed, the process being characterized in that the filling metal (25) is an aluminum alloy comprising at least the following alloying elements: —Ni, in a moiety of 1 to 6%, preferably 1 to 5.5%, more preferably 2 to 5.5%; —Cr, in a moiety of 1 to 7%, preferably 3 to 6.5%; —Zr, in a moiety of 0.5 to 4%, preferably 1 to 3%; —Fe, in a moiety of no more than 1%, preferably between 0.05 and 0.
    Type: Application
    Filed: July 8, 2019
    Publication date: September 2, 2021
    Inventor: Bechir CHEHAB