Patents by Inventor Ben Halford

Ben Halford has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240262023
    Abstract: A mould tool (100) is provided which has a multipart mould layer assembly (200; 300; 400; 500; 600) which may either be formed from a carrier (202; 302; 402; 502) and an insert (206; 306; 406; 506) defining a mould profile, or a mould face component (602; 702) having a plurality of stackable blocks (630, 632, 634) which can be assembled to form a mould layer.
    Type: Application
    Filed: January 15, 2024
    Publication date: August 8, 2024
    Applicant: Surface Generation Limited
    Inventor: Ben HALFORD
  • Patent number: 11969920
    Abstract: A method of moulding (10; 20) and apparatus (108; 208; 308) therefor, in which a workpiece (100) is preheated and/or post-cooled before and/or after a moulding process, allowing optimal use of the tool for high precision moulding operations.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: April 30, 2024
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Publication number: 20230010076
    Abstract: A mould tool comprising: a first tool part defining a first mould cavity portion; a second tool part defining a second mould cavity portion; and, a cavity alignment system comprising: a temperature control system configured to control the temperature of a first zone of the first tool part to thereby effect thermal expansion and/or contraction in the first zone of the first tool part; a sensor configured to measure movement of a part of the first tool part in response to the said thermal expansion and/or contraction; and, a controller configured to control the temperature control system in response to feedback from the sensor to thereby control the position of the first mould cavity portion relative to the second mould cavity portion.
    Type: Application
    Filed: December 14, 2020
    Publication date: January 12, 2023
    Inventor: Ben HALFORD
  • Patent number: 11123907
    Abstract: A mould tool (100) has a first part (102) defining a first area (114) of a mould profile, an actuated part (130) defining a second, adjacent area (132) of the mould profile, which actuated part is configured to move from a moulding position to an actuated position at the end of each mould cycle to facilitate removal of a moulded component. The actuated part (130) comprises a temperature control apparatus (108) configured to control the temperature of the actuated part to influence a clearance (C) between the first part and the actuated part by thermal expansion and/or contraction of the actuated part.
    Type: Grant
    Filed: August 18, 2014
    Date of Patent: September 21, 2021
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Publication number: 20210245408
    Abstract: A method of moulding (10; 20) and apparatus (108; 208; 308) therefor, in which a workpiece (100) is preheated and/or post-cooled before and/or after a moulding process, allowing optimal use of the tool for high precision moulding operations.
    Type: Application
    Filed: April 30, 2021
    Publication date: August 12, 2021
    Applicant: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 11014274
    Abstract: A method of moulding and apparatus therefor, in which a workpiece is preheated and/or post-cooled before and/or after a moulding process, allowing optimal use of the tool for high precision moulding operations.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: May 25, 2021
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10933565
    Abstract: A tool (100) comprises a plurality of layers (102, 104, 106) which are arranged to provide a thermally agile tool face (110) and to protect control circuitry and delicate components (150) from excessive temperatures.
    Type: Grant
    Filed: January 24, 2018
    Date of Patent: March 2, 2021
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Publication number: 20200361130
    Abstract: A mould tool (100) is provided which has a multipart mould layer assembly (200; 300; 400; 500; 600) which may either be formed from a carrier (202; 302; 402; 502) and an insert (206; 306; 406; 506) defining a mould profile, or a mould face component (602; 702) having a plurality of stackable blocks (630, 632, 634) which can be assembled to form a mould layer.
    Type: Application
    Filed: January 28, 2019
    Publication date: November 19, 2020
    Applicant: SURFACE GENERATION LIMITED
    Inventor: Ben HALFORD
  • Patent number: 10759104
    Abstract: A mould tool (100) defining a workpiece profile has a first fluid-based temperature control assembly configured to control the temperature of the mould tool (100) which exhausts to a peripheral chamber (160) proximate the periphery of the workpiece profile (100) to reduce a temperature difference between the mould tool (100) and the surrounding environment.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: September 1, 2020
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10710276
    Abstract: A mould tool assembly (10) has a mould tool component (14) having a temperature control face (24) arranged to be in thermal contact with a mould face (12), a temperature control arrangement (26) comprising a fluid outlet (32) directed towards the temperature control face (24); and a thermally conductive structure (40) extending from: (i) a first region in which the structure (40) is offset from the temperature control face (24) and the structure is in the path of a fluid jet (1) emanating from the fluid outlet (32) to (ii) a second region in contact with temperature control face, which second region is spaced from the first region. A diffuser (70; 80; 90) is also provided on the temperature control face for more event mould tool heating.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: July 14, 2020
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10471494
    Abstract: A tool element assembly (100) has a tool element (102) with a tool surface (110) and a control surface (112) opposite the tool surface. A thermal control structure (104) is provided defining a flow chamber (103) partially bounded by the control surface, and having an inlet (148) and an outlet (121) which control chamber diverges towards the control surface.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: November 12, 2019
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Publication number: 20190217506
    Abstract: A tool (100) comprises a plurality of layers (102, 104, 106) which are arranged to provide a thermally agile tool face (110) and to protect control circuitry and delicate components (150) from excessive temperatures.
    Type: Application
    Filed: January 24, 2018
    Publication date: July 18, 2019
    Applicant: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10350836
    Abstract: A tool (2, 102, 202) is constructed from a plurality of tessellating elements (34, 134, 234) to form a mandrel for the deposition of composite fibers.
    Type: Grant
    Filed: May 3, 2018
    Date of Patent: July 16, 2019
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10245760
    Abstract: A multi-layered tool for forming a working having an active thermal layer disposed between two layers of the tool which is independently controllable to add or subtract thermal energy to or from the tool.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: April 2, 2019
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10166701
    Abstract: A mold tool component (10) has a mold face (34), a temperature control face (36) opposite the mold face (34), a cavity (42) adjacent the temperature control face (36), and at least one rib (16) extending from the temperature control face (36) into the cavity (42), which rib (16) has a concave profile in cross section.
    Type: Grant
    Filed: August 5, 2013
    Date of Patent: January 1, 2019
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 10081121
    Abstract: A tool system for molding an article comprising a tool (100) having a tool surface (110) for forming an article, the tool surface (110) comprising a plurality of tool zones, a plurality of fluid flow paths (151, 152) to direct the flow of a heating or a cooling fluid to individual tool zones, heating means comprising an in-line heater (150) for heating fluid passing through a respective heating fluid flow path and cooling means comprising a cooling fluid flow path, the cooling fluid flow path bypassing the in-line heater of the heating fluid flow path.
    Type: Grant
    Filed: April 24, 2014
    Date of Patent: September 25, 2018
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Publication number: 20180257313
    Abstract: A tool (2, 102, 202) is constructed from a plurality of tessellating elements (34, 134, 234) to form a mandrel for the deposition of composite fibres.
    Type: Application
    Filed: May 3, 2018
    Publication date: September 13, 2018
    Applicant: SURFACE GENERATION LIMITED
    Inventor: Ben HALFORD
  • Publication number: 20180215083
    Abstract: A method of moulding and apparatus therefor, in which a workpiece is preheated and/or post-cooled before and/or after a moulding process, allowing optimal use of the tool for high precision moulding operations.
    Type: Application
    Filed: May 18, 2016
    Publication date: August 2, 2018
    Applicant: SURFACE GENERATION LIMITED
    Inventor: Ben HALFORD
  • Patent number: 9987806
    Abstract: A tool (2, 102, 202) is constructed from a plurality of tessellating elements (34, 134, 234) to form a mandrel for the deposition of composite fibers.
    Type: Grant
    Filed: August 7, 2012
    Date of Patent: June 5, 2018
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford
  • Patent number: 9962675
    Abstract: A mold tool (10) has a temperature management system having a first fluid based heater (18) heating a first side (12) of the tool, which exhausts to a fluid heater (34) on a second side of the tool (14) and is re-circulated back to the first side (12).
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: May 8, 2018
    Assignee: SURFACE GENERATION LIMITED
    Inventor: Ben Halford