Abstract: A method of forming a sealed cavity around an end of a fastener protruding from a structure is disclosed having the steps of: (i) installing a cap having a cap body terminating at a rim which surrounds an opening of a cavity over the end of the fastener so that the end of the fastener is enclosed within the cavity; (ii) heating the cap to increase a temperature within the cavity; (iii) providing a bead of uncured sealing material around the rim of the cap body to seal a volume of gas within the cavity; and (iv) curing the bead of sealing material during a cure period.

Abstract: A spark containment cap is disclosed for enclosing an end of a fastener protruding from a structure. The cap includes a cap body having an annular base terminating at a rim which surrounds an opening into an air cavity arranged to enclose the fastener end and having an aperture in fluid communication with the cavity. An annular bead of uncured sealing material is provided around the opening into the cavity, the bead of sealing material being curable to provide a seal between the cap body and the structure to seal a volume of gas within the cavity. A closure member has a closed configuration in which it seals the aperture, and an open configuration in which it does not seal the aperture.

Abstract: A method of forming a sealed cavity around an end of a fastener protruding from a structure is disclosed having the steps of: (i) installing a cap having a cap body terminating at a rim which surrounds an opening of a cavity over the end of the fastener so that the end of the fastener is enclosed within the cavity; (ii) heating the cap to increase a temperature within the cavity; (iii) providing a bead of uncured sealing material around the rim of the cap body to seal a volume of gas within the cavity; and (iv) curing the bead of sealing material during a cure period.

Abstract: A spark containment cap is disclosed for enclosing an end of a fastener protruding from a structure. The cap includes a cap body having an annular base terminating at a rim which surrounds an opening into an air cavity arranged to enclose the fastener end and having an aperture in fluid communication with the cavity. An annular bead of uncured sealing material is provided around the opening into the cavity, the bead of sealing material being curable to provide a seal between the cap body and the structure to seal a volume of gas within the cavity. A closure member has a closed configuration in which it seals the aperture, and an open configuration in which it does not seal the aperture.