Abstract: A method and apparatus for generating geometric data are to be used in the building of an object using a layer-by-layer additive manufacturing process. The method includes providing object data defining the object, identifying from the object data one or more regions of a surface of the object to be supported during the additive manufacturing process and, for the or each region, identifying one or more supporting structures that will provide support for the region and generating an arrangement of supports within the region. A support location of each support of the arrangement relative to the other supports of the arrangement is derived from a location of the supporting structures.

Abstract: This invention concerns a laser solidification apparatus for building objects by layerwise solidification of powder material. The apparatus including a build chamber containing a build platform, a device for depositing layers of powder material on to the build platform, an optical unit for directing a laser beam to selectively solidify areas of each powder layer and a spectrometer for detecting characteristic radiation emitted by plasma formed during solidification of the powder by the laser beam. The invention also relates to a spectrometer for detecting characteristic radiation generated by interaction of the metal with the or a further laser beam. The spectra recorded using the spectrometer may be used for feedback control during the solidification process.

Abstract: An additive manufacturing machine for building objects by layerwise melting of powder material includes a build chamber containing a build platform, a powder dispenser depositing the powder material in layers across the platform, a high energy beam selectively melting powder material in each layer and a control device controlling a property of the powder material given by build particles in the powder material below a specified upper particle size limit. A method includes controlling a property of the powder material given by build particles below a specified upper particle size limit. A method carries out successive builds, wherein in-between the builds, particles are added to or removed from the powder material to effect a property of the powder material given by build particles below a specified upper particle size limit. Further, adding or removing particles ensure that a sufficient proportion of micro build particles are present in the powder.

Abstract: An additive manufacturing apparatus for building objects by layerwise consolidation of material. The apparatus includes a build chamber containing a working area, a plurality of high energy beams for consolidating material deposited in the working area in layers and an optical unit for controlling transmission of the high energy beams onto material in the working area. The optical unit includes a plurality of independently controllable optical elements each optical element for controlling transmission of at least one of the high energy beams onto the material in the working area, the optical unit movable in the build chamber.

Abstract: A selective laser solidification apparatus including; a powder bed onto which powder layers can be deposited, at least one laser module for generating a plurality of laser beams for solidifying the powder material deposited onto the powder bed, a laser scanner for individually steering each laser beam to solidify separate areas in each powder layer, and a processing unit. A scanning zone for each laser beam is defined by the locations on the powder bed to which the laser beam can be steered by the laser scanner. The laser scanner is arranged such that each scanning zone is less than the total area of powder bed and at least two of the scanning zones overlap. The processing unit is arranged for selecting, for at least one powder layers, which laser beam to use to scan an area of the powder layer located within a region wherein the scanning zones overlap.

Abstract: A selective laser solidification apparatus including: a powder bed onto which a powder layer can be deposited, a gas flow unit for passing a flow of gas over the powder bed along a gas flow direction, a laser scanning unit for scanning a laser beam over the powder layer to selectively solidify at least part of the powder layer to form at least one object and a processing unit for selecting a scanning sequence of the laser beam based on the gas flow direction.