Abstract: A rotor may include a planar lamination having permanent magnets arranged therein, and an inner edge defining an opening configured to receive a driveshaft. The planar lamination may include a driveshaft key, and a relief notch and scallop disposed on each side of the driveshaft key. The relief notch and scallop may distribute stress imparted to the driveshaft key and reduce deformation due to centrifugal loads during rotation of the rotor. The relief notches may be next to the driveshaft key. The relief notches may be sandwiched between the scallops. The inner edge may include additional scallops.

Abstract: An electric machine rotor includes a lamination configured to rotate about a central axis and a plurality of pairs of permanent magnets. Each pair of permanent magnets is arranged in a V-shaped pattern and affixed within the lamination to create a magnetic field for rotation of the lamination. The lamination also includes an outer periphery spanning circumferentially outside of the permanent magnets, wherein a mass-reduction cutout extends through the lamination nested within in a V-shape defined by the permanent magnets adjacent to an outer surface of the rotor. The lamination further includes a stress-reduction slot that extends through the outer periphery of the rotor.

Abstract: A rotor may include a planar lamination having permanent magnets arranged therein, and an inner edge defining an opening configured to receive a driveshaft. The planar lamination may include a driveshaft key, and a relief notch and scallop disposed on each side of the driveshaft key. The relief notch and scallop may distribute stress imparted to the driveshaft key and reduce deformation due to centrifugal loads during rotation of the rotor. The relief notches may be next to the driveshaft key. The relief notches may be sandwiched between the scallops. The inner edge may include additional scallops.

Abstract: An electric machine rotor includes a lamination configured to rotate about a central axis and a plurality of pairs of permanent magnets. Each pair of permanent magnets is arranged in a V-shaped pattern and affixed within the lamination to create a magnetic field for rotation of the lamination. The lamination also includes an outer periphery spanning circumferentially outside of the permanent magnets, wherein a mass-reduction cutout extends through the lamination nested within in a V-shape defined by the permanent magnets adjacent to an outer surface of the rotor. The lamination further includes a stress-reduction slot that extends through the outer periphery of the rotor.