Abstract: Disclosed is the preparation of composite fluid separation membranes based on poly (aryl ether ketone) (PAEK) polymers with the separation layer formed by a layer-by-layer reticular synthesis. The porous PAEK substrate is semicrystalline, exhibits a mesoporous surface structure, and is surface functionalized. The separation layer formed by the hierarchical layer-by-layer process is in the form of a covalent organic network integrally linked via covalent bonds to the functional groups of the substrate. The composite separation layer may be synthesized in situ in a preformed separation device on the surface of the PAEK substrate. Device configurations include flat sheet, spiral wound, monolith, and hollow fiber configurations with the hollow fiber configuration being preferred. Hollow fibers are formed from PAEK polymers with poly (ether ether ketone) and poly (ether ketone) particularly preferred. Composite PAEK membranes of the present invention are useful for a broad range of fluid separation applications.

Abstract: Mesoporous poly (aryl ether ketone) articles are formed from blends of poly (aryl ether ketones) with pore forming additives by melt processing, and can be in the form of a monofilament, disc, film, microcapillary or other complex shapes. The method of formation provides for preparation of poly (aryl ether ketone) articles with high degree of surface area and uniform nanometer pore size. The preferred poly (aryl ether ketone)s are poly (ether ketone) and poly (ether ether ketone). The mesoporous articles formed by the method of the present invention are useful for a broad range of applications, including molecular separations and organic solvent filtration.

Abstract: A process for the efficient transfer of molecules between phases employing mesoporous poly (aryl ether ketone) hollow fiber membranes is provided. The method addresses the controlled transfer of reactants into and removal of reaction products from a reaction media and the removal and separation of target molecules from process streams by membrane-assisted liquid-liquid extraction. A number of possible modes of liquid-liquid extraction are possible according to the invention by utilizing porous poly (aryl ether ketone) hollow fiber membranes of Janus-like structure that exhibit a combination of hydrophilic and hydrophobic surface characteristics. The method of the present invention can address the continuous manufacture of chemicals in membrane reactors and is useful for a broad range of separation applications, including separation and recovery of active pharmaceutical ingredients.

Abstract: A feed fluid mixture including at least one condensable component and at least one non-condensable component is separated into a gaseous permeate and an at least partially liquid retentate with a gas separation membrane through simultaneous condensation of at least one of said at least one condensable component on a retentate side of the membrane and permeation of at least one of said at least one non-condensable component through the membrane.

Abstract: Nitrogen is removed from biogas using a three-stage separation system based on gas separation membranes. The first stage separates a biomethane feed stream into a first permeate gas stream and a first retentate gas stream. The second stage separates the first permeate stream into a biomethane product gas and a first low quality biomethane gas stream. The third stage separates the first retentate into a second low quality biomethane gas stream and a waste gas. A biogas feed stream is pretreated to remove amounts of water, VOCs, and CO2 to yield a methane-enriched biogas stream. The methane-enriched biogas stream is compressed together with the first and second low quality biomethane gas streams to form the biomethane feed stream.

Abstract: A liquid hydrocarbon fuel containing dissolved oxygen is at least partially deoxygenated with a membrane device comprising a composite hollow fiber membrane that is comprised of an ultra-thin amorphous fluoropolymer layer superimposed on a porous PEEK polymer substrate.

Abstract: A liquid hydrocarbon fuel containing dissolved oxygen is at least partially deoxygenated with a membrane device comprising a composite hollow fiber membrane that is comprised of an ultra-thin amorphous fluoropolymer layer superimposed on a porous PEEK polymer substrate.

Abstract: Nitrogen is removed from biogas using a three-stage separation system based on gas separation membranes. The first stage separates a biomethane feed stream into a first permeate gas stream and a first retentate gas stream. The second stage separates the first permeate stream into a biomethane product gas and a first low quality biomethane gas stream. The third stage separates the first retentate into a second low quality biomethane gas stream and a waste gas. A biogas feed stream is pretreated to remove amounts of water, VOCs, and CO2 to yield a methane-enriched biogas stream. The methane-enriched biogas stream is compressed together with the first and second low quality biomethane gas streams to form the biomethane feed stream.

Abstract: Composite porous hydrophobic membranes are prepared by forming a perfluorohydrocarbon layer on the surface of a preformed porous polymeric substrate. The substrate can be formed from poly(aryl ether ketone) and a perfluorohydrocarbon layer can be chemically grafted to the surface of the substrate. The membranes can be utilized for a broad range of fluid separations, such as microfiltration, nanofiltration, ultrafiltration as membrane contactors for membrane distillation and for degassing and dewatering of fluids. The membranes can further contain a dense ultra-thin perfluorohydrocarbon layer superimposed on the porous poly(aryl ether ketone) substrate and can be utilized as membrane contactors or as gas separation membranes for natural gas treatment and gas dehydration.

Abstract: Helium-containing natural gas is processed with three gas separation stages to produce a natural gas product and a Helium-containing gas that may be injected into the reservoir from which the Helium-containing natural gas is obtained. A permeate from the first gas separation membrane stage is compressed and fed to the second gas membrane stage. The permeate from the second gas separation membrane stage is recovered as the Helium-containing gas that may be injected into the reservoir. The non-permeate from the second gas separation membrane stage is fed to the third gas separation membrane stage. The non-permeate from the first gas separation stage is a natural gas product. A permeate from the third gas separation membrane stage is combined with a non-permeate from the first gas separation membrane stage before it is compressed and fed to the second gas separation membrane stage.

Abstract: The invention is directed to preparation of hollow fiber membrane devices that exhibit improved durability and mechanical strength in air separation operations such as generation of nitrogen enriched air on board aircraft. In particular the invention provides for preparation of hollow fiber membrane modules with terminal tubesheets of superior mechanical properties and improved long term durability in air separation operations.

Abstract: A feed fluid mixture including at least one condensable component and at least one non-condensable component is separated into a gaseous permeate and an at least partially liquid retentate with a gas separation membrane through simultaneous condensation of at least one of said at least one condensable component on a retentate side of the membrane and permeation of at least one of said at least one non-condensable component through the membrane.

Abstract: Composite porous hydrophobic membranes are prepared by forming a perfluorohydrocarbon layer on the surface of a preformed porous polymeric substrate. The substrate can be formed from poly(aryl ether ketone) and a perfluorohydrocarbon layer can be chemically grafted to the surface of the substrate. The membranes can be utilized for a broad range of fluid separations, such as microfiltration, nanofiltration, ultrafiltration as membrane contactors for membrane distillation and for degassing and dewatering of fluids. The membranes can further contain a dense ultra-thin perfluorohydrocarbon layer superimposed on the porous poly(aryl ether ketone) substrate and can be utilized as membrane contactors or as gas separation membranes for natural gas treatment and gas dehydration.

Abstract: A hollow fiber fluid separation device includes a hollow fiber cartridge, comprising a plurality of hollow fiber membranes arranged around a central tubular core, a first tubesheet and a second tubesheet encapsulating respective distal ends of the hollow fiber bundle. The tubesheets have boreholes in fluid communication with bores of the hollow fiber membrane. In at least one of the tubesheets, the boreholes are formed radially and are in communication with the central tubular core. The hollow fiber fluid separation device can be utilized in liquid separation applications such as ultrafiltration and in gas separation processes such as air separation. The design disclosed herein is light weight and compact and is particularly advantageous at high operating temperatures when the pressure of the feed fluid introduced into the bores of hollow fibers is higher than the pressure on the shell side of the device.

Abstract: Composite porous hydrophobic membranes are prepared by forming a perfluorohydrocarbon layer on the surface of a preformed porous polymeric substrate. The substrate can be formed from poly (aryl ether ketone) and a perfluorohydrocarbon layer can be chemically grafted to the surface of the substrate. The membranes can be utilized for a broad range of fluid separations, such as microfiltration, nanofiltration, ultrafiltration as membrane contactors for membrane distillation and for degassing and dewatering of fluids. The membranes can further contain a dense ultra-thin perfluorohydrocarbon layer superimposed on the porous poly (aryl ether ketone) substrate and can be utilized as membrane contactors or as gas separation. membranes for natural gas treatment and gas dehydration.

Abstract: A fluid separation assembly and method are provided. The assembly has a hollow fiber bundle with a plurality of hollow fiber membranes. The assembly further has a pair of tubesheets, each encapsulating respective ends of the hollow fiber bundle. The assembly further has a plurality of radial through openings formed along a circumference of one or both of the tubesheets and radially through a body portion in one or both of the tubesheets. The radial through openings include center connected radial through openings and partial radial through openings, and intersect each, or substantially each, of the hollow fiber membranes. The assembly further has a housing surrounding the hollow fiber bundle and the tubesheets. The housing has a feed inlet port, a permeate outlet port, and a non-permeate outlet port. The feed inlet port and the non-permeate outlet port are in parallel alignment with a longitudinal central axis of the housing.

Abstract: A fluid separation assembly and method are provided. The assembly has a hollow fiber bundle with a plurality of hollow fiber membranes. The assembly further has a pair of tubesheets, each encapsulating respective ends of the hollow fiber bundle. The assembly further has a plurality of radial through openings formed along a circumference of one or both of the tubesheets and radially through a body portion in one or both of the tubesheets. The radial through openings include center connected radial through openings and partial radial through openings, and intersect each, or substantially each, of the hollow fiber membranes. The assembly further has a housing surrounding the hollow fiber bundle and the tubesheets. The housing has a feed inlet port, a permeate outlet port, and a non-permeate outlet port. The feed inlet port and the non-permeate outlet port are in parallel alignment with a longitudinal central axis of the housing.

Abstract: In an embodiment there is provided a fluid separation assembly. The assembly has a hollow fiber bundle with a plurality of hollow fiber membranes. The assembly further has a first tubesheet and a second tubesheet encapsulating respective ends of the hollow fiber bundle, wherein one of the tubesheets has a plurality of radial through openings formed in the tubesheet. The assembly further has a housing surrounding the hollow fiber bundle and the first and second tubesheets, the housing having a feed inlet port, a permeate outlet port, and a non-permeate outlet port. The feed gas, permeate gas, or non-permeate gas are introduced into or removed from the hollow fiber membranes via the plurality of radial through openings formed in the tubesheet, such that the radial through openings of the tubesheet intersect each or substantially each of the hollow fiber membranes.

Abstract: A method for desorption of one or more gases from a liquid stream in which a liquid stream containing at least one gas is provided to the feed side of a porous membrane and a trans-membrane pressure drop from the feed side to the opposite gas side of the membrane is created, resulting in a portion of the liquid stream filling at least a portion of the pores of the porous membrane and desorption of at least a portion of the at least one gas from the liquid stream to the gas side of the porous membrane.

Abstract: A method for desorption of one or more gases from a liquid stream in which a liquid stream containing at least one gas is provided to the feed side of a porous membrane and a trans-membrane pressure drop from the feed side to the opposite gas side of the membrane is created, resulting in a portion of the liquid stream filling at least a portion of the pores of the porous membrane and desorption of at least a portion of the at least one gas from the liquid stream to the gas side of the porous membrane.