Abstract: A signal accessory for a molded case circuit breaker, with the circuit breaker (10) having an operating mechanism (40) with a cradle pin (41b), a cross bar (55) and a trip bar (54) and a main breaker cover (20). The signal accessory (300) comprises a signal accessory mounting (301) having a bottom mount (308) and a top mount (306) coupled to the bottom mount (308) with the top mount configured to receive a switch (302, 304) and engage the breaker cover (20) in an accessory socket (22). A switch member (311) is rotably mounted on the bottom mount (308) with the switch member (311) having an actuator lever (322) in contact with the operating mechanism (40) of the circuit breaker (10) and an actuator pad (314) in contact with a switch mounted on the top mount (306).

Abstract: A signal accessory for a molded case circuit breaker, with the circuit breaker (10) having an operating mechanism (40) with a cradle pin (41b), a cross bar (55) and a trip bar (54) and a main breaker cover (20). The signal accessory (300) comprises a signal accessory mounting (301) having a bottom mount (308) and a top mount (306) coupled to the bottom mount (308) with the top mount configured to receive a switch (302, 304) and engage the breaker cover (20) in an accessory socket (22). A switch member (311) is rotably mounted on the bottom mount (308) with the switch member (311) having an actuator lever (322) in contact with the operating mechanism (40) of the circuit breaker (10) and an actuator pad (314) in contact with a switch mounted on the top mount (306).

Abstract: A signal accessory for a molded case circuit breaker, with the circuit breaker (10) having an operating mechanism (40) with a cradle pin (41b), a cross bar (55) and a trip bar (54) and a main breaker cover (20). The signal accessory (300) comprises a signal accessory mounting (301) having a bottom mount (308) and a top mount (306) coupled to the bottom mount (308) with the top mount configured to receive a switch (302, 304) and engage the breaker cover (20) in an accessory socket (22). A switch member (311) is rotably mounted on the bottom mount (308) with the switch member (311) having an actuator lever (322) in contact with the operating mechanism (40) of the circuit breaker (10) and an actuator pad (314) in contact with a switch mounted on the top mount (306).

Abstract: A signal accessory for a molded case circuit breaker, with the circuit breaker (10) having an operating mechanism (40) with a cradle pin (41b), a cross bar (55) and a trip bar (54) and a main breaker cover (20). The signal accessory (300) comprises a signal accessory mounting (301) having a bottom mount (308) and a top mount (306) coupled to the bottom mount (308) with the top mount configured to receive a switch (302, 304) and engage the breaker cover (20) in an accessory socket (22). A switch member (311) is rotably mounted on the bottom mount (308) with the switch member (311) having an actuator lever (322) in contact with the operating mechanism (40) of the circuit breaker (10) and an actuator pad (314) in contact with a switch mounted on the top mount (306).

Abstract: A signal accessory for a molded case circuit breaker, with the circuit breaker having an operating mechanism with a cradle pin, a cross bar and a trip bar and a main breaker cover. The signal accessory comprises a signal accessory mounting having a bottom mount and a top mount coupled to the bottom mount with the top mount configured to receive a switch and engage the breaker cover in an accessory socket. A switch member is rotably mounted on the bottom mount with the switch member having an actuator lever in contact with the operating mechanism of the circuit breaker and an actuator pad in contact with a switch mounted on the top mount. When the circuit breaker is opened or closed the operating mechanism moves a cross bar coupled to the contact arm. The cross bar moves the actuator lever of the switch changing the state of the switch.

Abstract: The circuit breaker (10) including a molded housing (12) including a main breaker cover (20), a first terminal (18) and a second terminal (16) mounted in the casing with a contact (44) electrically coupled to the first terminal (18) and a movable contact (42) electrically coupled to the second terminal (16). It also includes an operating mechanism (40) having a pivoting member (13) movable between an ON position, an OFF position and a TRIPPED position, wherein the pivoting member (13) is coupled to the movable contact (42). An intermediate latching mechanism (52) is mounted in the housing (12) and coupled to the operating mechanism (40) is in selective operative contact with a trip unit having a trip bar (54). The trip unit is also coupled to the movable contact (42) and the second terminal (16). An accessory socket (22) formed in the main breaker cover (20), on either side of an opening for the pivoting member (13) is in communication with the housing (12).

Abstract: The circuit breaker (10) of the present invention is a molded case circuit breaker and includes a molded case (12) having a main cover (20), a first terminal (16) and a second terminal (16) mounted inside the case (12) with a stationary contact (44) electrically coupled to the first terminal (18) and a movable contact (42) electrically coupled to the second terminal (16). The movable contact (42) is coupled to an operating mechanism (40) which has a pivoting member (13) moveable between an ON position, an OFF position and a TRIPPED position. An intermediate latching mechanism (52) also is mounted in the housing (12) and is coupled to the operating mechanism (40). The intermediate latching mechanism (52) is selectively operated by a trip unit (60) which comprises a magnetic short circuit release and a thermal overload release.

Abstract: A circuit breaker (10) including a stationary line bus assembly (47). The stationary line bus assembly (47)comprises a bus body (124) supported by support legs (132) with the bus body (124) having a first longitudinal end portion (125) and a second longitudinal end portion (126), with each end portion terminating at a common end portion (127). The second end portion (126) includes a stationary contact bus (46) in a spaced relationship from the first end portion (125). A line terminal (18) is mounted on the first longitudinal end portion (125) and a contact (44) is attached to the second longitudinal end portion (126). In one embodiment, a bus support (130) is attached to the bus body (124) in the space between the first end portion (125) and the second end portion (126) and separated from the support legs (132) of the bus body (124) by an insulating barrier (134). The stationary bus support (130) can have several configuration.

Abstract: A circuit breaker (10) including a stationary line bus assembly (47). The stationary line bus assembly (47)comprises a bus body (124) supported by support legs (132) with the bus body (124) having a first longitudinal end portion (125) and a second longitudinal end portion (126), with each end portion terminating at a common end portion (127). The second end portion (126) includes a stationary contact bus (46) in a spaced relationship from the first end portion (125). A line terminal (18) is mounted on the first longitudinal end portion (125) and a contact (44) is attached to the second longitudinal end portion (126). In one embodiment, a bus support (130) is attached to the bus body (124) in the space between the first end portion (125) and the second end portion (126) and separated from the support legs (132) of the bus body (124) by an insulating barrier (134). The stationary bus support (130) can have several configuration.

Abstract: The circuit breaker (10) of the present invention includes a molded housing (12) including a main breaker cover (20), a first terminal (18) and a second terminal (16) mounted in the casing with a contact (44) electrically coupled to the first terminal (18) and a movable contact (42) electrically coupled to the second terminal (16). It also includes an operating mechanism (40) having a pivoting member (13) movable between an ON position, an OFF position and a TRIPPED position, wherein the pivoting member (13) is coupled to the movable contact (42). An intermediate latching mechanism (52) is mounted in the housing (12) and coupled to the operating mechanism (40) is in selective operative contact with a trip unit having a trip bar (54). The trip unit is also coupled to the movable contact (42) and the second terminal (16). An accessory socket (22) formed in the main breaker cover (20), on either side of an opening for the pivoting member (13) is in communication with the housing (12).

Abstract: An adjustable thermal-magnetic trip unit for a molded case circuit breaker 10 is disclosed, with the circuit breaker 10 including a housing 12 having an operating mechanism 40 including an intermediate latch 52, a line terminal 18, a load terminal 16 and a cover 20. The adjustable thermal-magnetic trip unit includes a magnetic yoke 66 mounted in the housing 12, and a bimetal member mounted in the magnetic yoke 66, with the bimetal member having a fixed end and a movable end. The fixed end is coupled to a load bus 61 of the load terminal 16, and the movable end is coupled to a movable contact of the operating mechanism 40. The trip unit 610 also includes a horizontal trip bar rotatably mounted in the housing 12, with the trip bar 54 having an actuating arm gapped from the movable end of the bimetal member and with the actuating arm aligned to selectively engage the movable end of the bimetal member.

Abstract: A circuit breaker (10) including an electrical arc extinguishing apparatus (105). The electric arc extinguishing arc apparatus (105) includes a first sidewall (106) in a spaced relationship with the second sidewall (107) with a top arc plate (110) mounted between the first and second sidewalls (106, 107). A plurality of intermediate arc plates (114) are mounted between the first (106) and second sidewalls (107) below the top arc plate (110) with each in a spaced apart relationship. A bottom arc plate (116) is mounted between the first and second sidewalls below and apart from the intermediate plates (114) forming an arc chute. The electric arc extinguishing apparatus (105) can also be provided with two end caps (120) with each end cap (120) having an interior cavity (121) with one leg (111) of each arc plate (58) mounted in the cavity (121) of one end cap (120) and the other leg (111) of each arc plate (58) mounted in the cavity (121) of the other end cap (120).

Abstract: The circuit breaker (10) of the present invention is a molded case circuit breaker and includes a molded case (12) having a main cover (20), a first terminal (16) and a second terminal (16) mounted inside the case (12) with a stationary contact (44) electrically coupled to the first terminal (18) and a movable contact (42) electrically coupled to the second terminal (16). The movable contact (42) is coupled to an operating mechanism (40) which has a pivoting member (13) moveable between an ON position, an OFF position and a TRIPPED position. An intermediate latching mechanism (52) also is mounted in the housing (12) and is coupled to the operating mechanism (40). The intermediate latching mechanism (52) is selectively operated by a trip unit (60) which comprises a magnetic short circuit release and a thermal overload release.

Abstract: A molded case circuit breaker and includes a molded case (12) having a main cover (20), a first terminal (16) and a second terminal (16) mounted inside the case (12) with a stationary contact (44) electrically coupled to the first terminal (18) and a movable contact (42) electrically coupled to the second terminal (16). The movable contact (42) is coupled to an operating mechanism (40) which has a pivoting member (13) moveable between an ON position, an OFF position and a TRIPPED position. An intermediate latching mechanism (52) also is mounted in the housing (12) and is coupled to the operating mechanism (40). The intermediate latching mechanism (52) is selectively operated by a trip unit (60) which comprises a magnetic short circuit release and a thermal overload release.

Abstract: A method for adjusting the calibration of a circuit breaker trip mechanism including a terminal element, a bimetal element connected thereto, and a trip bar. Laser energy is applied to lanced or pre-bent surfaces of the terminal element to thermally induce displacement thereof and thereby modify a trip distance between the bimetal element and the trip bar. Where a laser beam is directed to fall on a middle leg of a lanced or pre-bent section of the terminal element, the bimetal element moves in one direction relative to the trip bar. Conversely, where a laser beam is directed to fall on lateral legs of the lanced or pre-bent section of the terminal element, the bimetal element moves in an opposite direction relative to the trip bar. Thus, laser energy may be applied from the same direction, or to the same side of the trip structure, regardless of whether the trip time is to be increased or decreased.

Abstract: A contact assembly (22) is adapted for use with a circuit breaker (12) that is set to open a circuit above a predetermined current load. The contact assembly (22) is adapted to reciprocate between a closed position to permit the flow of current through the circuit and an open position to prevent the flow of current. The contact assembly (22) is further adapted to resist unintended reciprocation from the closed position to the open position at current loads up to or exceeding the predetermined current load. The contact assembly includes a line side conductor (38) and a load side conductor (54).

Abstract: A method for adjusting the calibration of a circuit breaker trip mechanism including a terminal element, a bimetal element connected thereto, and a trip bar. Laser energy is applied to lanced or pre-bent surfaces of the terminal element to thermally induce displacement thereof and thereby modify a trip distance between the bimetal element and the trip bar. Where a laser beam is directed to fall on a middle leg of a lanced or pre-bent section of the terminal element, the bimetal element moves in one direction relative to the trip bar. Conversely, where a laser beam is directed to fall on lateral legs of the lanced or pre-bent section of the terminal element, the bimetal element moves in an opposite direction relative to the trip bar. Thus, laser energy may be applied from the same direction, or to the same side of the trip structure, regardless of whether the trip time is to be increased or decreased.

Abstract: A circuit breaker housing includes a base having a main portion and a separate subbase portion. The line contact arms for the breaker are mounted on the subbase portion and attached to the main portion which includes the load contact arms. The main portion of the base includes a bottom wall which insulates the load contact arms from the line contact arms along a portion of their lengths. In addition, the bottom wall forms a structural member which rigidly ties the two sidewalls of the main portion of the base. The bottom wall of the main portion of the base includes an opening through which line contacts coupled to the line contact arm make contact with load arm contacts coupled to the load contact arms. Adjacent to the opening, the main portion of the base includes vertical ribs directly tied to the bottom wall which strengthen internal and external side walls in the main portion of the base and reinforce the structural member formed by the bottom wall of the main portion of the base.

Abstract: A circuit breaker (10) has a housing (12). A crossbar (114) is pivotally connected to the housing to pivot about an axis (117) between open and closed positions. A load contact arm (110) is pivotally connected to the crossbar (114). The load contact arm (110) is capable of pivoting about the axis (117). A cam mechanism (140) is mechanically coupled to the load contact arm (110). The cam mechanism (140) is slideably mounted within the crossbar (114) for movement between first and second positions. In the first position of the cam mechanism (140), the load contact arm (110) pivots through an angle (.beta.) about the axis, relative to the crossbar (114) between the "touch" and closed positions, and the load contact arm (110) pivots together with the crossbar (114) through an angle (.alpha.) about the axis (117) between the open and "touch" positions. (2) In the second position of the cam mechanism (140), the load contact arm (110) is free to pivot about the axis (117) through the angle .alpha.

Abstract: A circuit breaker includes a cam assembly which holds the load blade in contact with the line strap during normal operation. The cam assembly includes a cam surface on a cam which can slide along the load blade and a bearing surface on the load blade. In normal operation, the cam is biased on the load blade so that the cam surface engages the bearing surface. The force applied by the cam surface to the bearing surface in normal operation is approximately parallel to the force applied by the load blade to the line strap, thus, the cam surface does not tend to slide along the bearing surface during normal operation. When a high overcurrent fault occurs, blow-open forces exerted between the load blade and the line strap cause the cam to pivot to a position where the cam surface no longer engages the bearing surface, allowing the load blade to swing free of the cam and break the contact between the load blade and the line strap.