Abstract: An aluminum reduction cell having a shell structure with a pair of longitudinally extending sidewalls, a pair of transversely extending endwalls, a bottom wall, and an open top having an upper edge. The aluminum reduction cell also has a transverse support structure with transverse bottom beams located under the shell structure and extending transversely between the sidewalls, each of the transverse bottom beams having a pair of opposed ends. The aluminium reduction cell also has compliant binding elements fixed to the transverse support structure, each extending vertically along an outer surface of one of the sidewalls for applying an inwardly directed force said sidewall. The compliant binding elements are in the form of cantilever springs. Each spring has a metal member with a lower end which is secured to the transverse support structure, and a compliant, upper free end which is movable inwardly and outwardly in response to expansion and contraction of the shell structure.

Abstract: A method for determining a length parameter of an electrode during operation of an electric arc furnace. An internal duct extends through the length of the electrode and is open at its lower end. A waveguide having a solid core is received in the internal duct and comprises a material having a low dielectric constant and high temperature resistance. The solid core of the waveguide includes at least one target. An electromagnetic radiation signal is emitted from a source and transmitted through the waveguide and the signal is diffracted and/or reflected from at least one target to produce at least one return signal which is transmitted back through the waveguide. A time or frequency difference between the emitted signal and the return signal is measured and the length parameter is calculated based on this difference.

Abstract: A method for determining a length parameter of an electrode during operation of an electric arc furnace. An internal duct extends through the length of the electrode and is open at its lower end. A waveguide having a solid core is received in the internal duct and comprises a material having a low dielectric constant and high temperature resistance. The solid core of the waveguide includes at least one target. An electromagnetic radiation signal is emitted from a source and transmitted through the waveguide and the signal is diffracted and/or reflected from at least one target to produce at least one return signal which is transmitted back through the waveguide. A time or frequency difference between the emitted signal and the return signal is measured and the length parameter is calculated based on this difference.

Abstract: An aluminum reduction cell having a shell structure with a pair of longitudinally extending sidewalls, a pair of transversely extending endwalls, a bottom wall, and an open top having an upper edge. The aluminum reduction cell also has a transverse support structure with transverse bottom beams located under the shell structure and extending transversely between the sidewalls, each of the transverse bottom beams having a pair of opposed ends. The aluminium reduction cell also has compliant binding elements fixed to the transverse support structure, each extending vertically along an outer surface of one of the sidewalls for applying an inwardly directed force said sidewall. The compliant binding elements are in the form of cantilever springs. Each spring has a metal member with a lower end which is secured to the transverse support structure, and a compliant, upper free end which is movable inwardly and outwardly in response to expansion and contraction of the shell structure.

Abstract: Systems and methods for measuring the level of a plurality of phases of a conductive or semi-conductive mixture in a vessel. The systems and method include a vessel configured to hold the mixture, a plurality of antennas configured to transmit electromagnetic and/or eddy current signals into the mixture to impinge upon the plurality of phases and to receive corresponding signals reflected from the plurality of phases, a transmitter module configured to generate electromagnetic and/or eddy current signals in communication with the plurality of antennas, a receiver module configured to receive electromagnetic and/or eddy current signals in communication with the plurality of antennas, a control module in communication with the transmitter module and the receiver module configured to control their operation, and a signal analysis module in communication with the receiver module configured to process the reflected signals to determine the levels of the plurality of phases within the vessel.

Abstract: In a first aspect, some embodiments of the invention provide a system for measuring the level of a plurality of phases of a conductive or semi-conductive mixture in a vessel, the system comprising: a vessel configured to hold a conductive or semi-conductive mixture including a plurality of phases, the vessel comprising a sidewall with an interior surface and an exterior surface, a plurality of antennas configured to transmit electromagnetic and/or eddy current signals into the sidewall of the vessel to impinge upon the plurality of phases in the conductive or semi-conductive mixture and to receive corresponding signals reflected from the plurality of phases in the conductive or semi-conductive mixture, the antennas situated at a plurality of different levels along the exterior surface of the vessel sidewall, wherein reflected signals are received, a transmitter module configured to generate electromagnetic and/or eddy current signals in communication with the plurality of antennas, a receiver module configure

Abstract: Some metallurgical furnaces have a tapblock that is blocked during operation of the furnace. The tapblock may be opened by lancing, drilling, tapping or by other methods to release metal from the furnace. By monitoring acoustic emissions during the opening process, feedback may be provided to improve the opening process and to avoid excessive damage to the tapblock, the cooling elements, a refractory lining of the tapblock or other elements of the metallurgical furnace.

Abstract: The described embodiments relate to systems and methods for acoustic monitoring of metallurgical furnace cooling elements. Some metallurgical furnaces have a tapblock that is blocked during operation of the furnace. The tapblock may be opened by lancing, drilling, tapping or by other means to release metal from the furnace. By monitoring acoustic emissions during the opening process, feedback may be provided to improve the opening process and to avoid excessive damage to the tapblock, the cooling elements, a refractory lining of the tapblock or other elements of the metallurgical furnace.

Abstract: A system for supporting and cooling a furnace roof comprised of refractory bricks comprises a plurality of roof support members extending across the furnace and being supported from above the furnace roof. The support members are provided with internal channels for circulation of a cooling fluid, and are provided with side surfaces adapted to support rows or refractory bricks between adjacent roof support members. The system eliminates the need to suspend individual bricks from above the roof, and provides simultaneous support and cooling of the roof structure.