Abstract: A double-sided milling insert for high feed milling of metal workpieces includes upper and lower faces facing in opposite directions and convex clearance surfaces extending between the upper and lower faces. Each one of the faces includes a recessed support surface. The support surfaces are substantially parallel to each other and have a cavity therein for receiving a fastening device. Intersections of the convex clearance surfaces with the upper and lower faces form convex cutting edges when seen in a plan view. A rake face is provided adjacent the convex cutting edges. Each convex cutting edge is concave when seen in a side view and includes a substantially straight cutting edge portion on each side of a curved cutting edge portion when seen in plan view. A milling tool with a plurality of such inserts and a method of high feed milling using this tool are also disclosed.

Abstract: A double-sided milling insert for high feed milling of metal workpieces includes upper and lower faces facing in opposite directions and convex clearance surfaces extending between the upper and lower faces. Each one of the faces includes a recessed support surface. The support surfaces are substantially parallel to each other and have a cavity therein for receiving a fastening device. Intersections of the convex clearance surfaces with the upper and lower faces form convex cutting edges when seen in a plan view. A rake face is provided adjacent the convex cutting edges. Each convex cutting edge is concave when seen in a side view and includes a substantially straight cutting edge portion on each side of a curved cutting edge portion when seen in plan view. A milling tool with a plurality of such inserts and a method of high feed milling using this tool are also disclosed.

Abstract: A circular cutting insert includes a top surface having a top edge portion, a side surface having a clearance surface and a clearance edge portion. A cutting edge is formed between the clearance edge portion and the top edge portion. The clearance edge portion and the top edge portion form a wedge angle. The wedge angle varies as a function of circumferential position about a central axis of the insert relative to a point on the cutting edge.

Abstract: A cutting insert includes a first mounting surface, a second mounting surface located on an opposite side of the insert from the first mounting surface, and a first side surface disposed between the first mounting surface and the second mounting surface. The insert further includes a first groove extending substantially diagonally across the first side surface and dividing the first side surface into discrete, separated, triangular first and second first side support surfaces. The first and second first side support surfaces are each bounded along first and second edges thereof by rake surfaces forming non-zero angles with the first and second side support surfaces and along third edges thereof by the groove.

Abstract: A family of cutting inserts includes a plurality of different inserts, each having a different geometry. Each insert of the plurality of different inserts is adapted to be mounted in a common insert-receiving pocket on a toolholder of a milling cutting tool so that an outer diameter generated by the milling cutting tool is the same, regardless which insert of the plurality of inserts is mounted in the pocket.

Abstract: A toolholder for holding a plurality of types of removable cutting inserts is provided. The toolholder includes a toolholder body having an insert-receiving recess. The recess includes an insert abutment surface for abutting a corresponding insert supporting surface of an insert. The insert abutment surface includes a first portion that abuts a first insert supporting surface of a first type of cutting insert and a second portion abuts a second insert supporting surface of a second type of cutting insert.

Abstract: A circular cutting insert includes a top surface having a top edge portion, a side surface having a clearance surface and a clearance edge portion. A cutting edge is formed between the clearance edge portion and the top edge portion. The clearance edge portion and the top edge portion form a wedge angle. The wedge angle varies as a function of circumferential position about a central axis of the insert relative to a point on the cutting edge.

Abstract: A cutting insert includes a first mounting surface, a second mounting surface located on an opposite side of the insert from the first mounting surface, and a first side surface disposed between the first mounting surface and the second mounting surface. The insert further includes a first groove extending substantially diagonally across the first side surface and dividing the first side surface into discrete, separated, triangular first and second first side support surfaces. The first and second first side support surfaces are each bounded along first and second edges thereof by rake surfaces forming non-zero angles with the first and second side support surfaces and along third edges thereof by the groove.

Abstract: A cutting insert is provided. The cutting insert has a top surface, a side surface, and a bottom surface. An intersection between the top surface and the side surface defines a substantially circular cutting edge. The cutting edge includes at least one wiper edge and the side surface includes at least one wiper surface provided behind the wiper edge.

Abstract: A toolholder for holding a plurality of types of removable cutting inserts is provided. The toolholder includes a toolholder body having an insert-receiving recess. The recess includes an insert abutment surface for abutting a corresponding insert supporting surface of an insert. The insert abutment surface includes a first portion that abuts a first insert supporting surface of a first type of cutting insert and a second portion abuts a second insert supporting surface of a second type of cutting insert.

Abstract: The present invention relates to an indexable cutting insert for an end mill for machining of contours in a workpiece and to a milling tool. The cutting insert is asymmetrical in respect of a line through a hole in the cutting insert. The cutting insert includes two cutting edge portions. Each cutting edge portion comprises of a substantially straight cutting edge and a curved cutting edge along respective intersecting lines between a clearance surface and a chip surface. The curved cutting edges have different lengths. The cutting insert includes recesses in a bottom side of the cutting insert. The recesses are arranged on both sides of and at different distances from the hole of the cutting insert.

Abstract: A cutting insert is provided. The cutting insert has a top surface, a side surface, and a bottom surface. An intersection between the top surface and the side surface defines a substantially circular cutting edge. The cutting edge includes at least one wiper edge and the side surface includes at least one wiper surface provided behind the wiper edge.

Abstract: A family of cutting inserts includes a plurality of different inserts, each having a different geometry. Each insert of the plurality of different inserts is adapted to be mounted in a common insert-receiving pocket on a toolholder of a milling cutting tool so that an outer diameter generated by the milling cutting tool is the same, regardless which insert of the plurality of inserts is mounted in the pocket.

Abstract: In a cutting insert and a milling tool, where the cutting insert is to be on-edge mounted to the tool, the cutting insert includes a polygonal body of wear resistant material. The body includes a first side surface and a second side surface opposing one another and therebetween a number of end surfaces. The intersection of two end surfaces form a cutting edge at a corner portion. The first side surface is substantially planar and the second side surface connects to raised portions at corner portions. The first side surface is greater than the second side surface.

Abstract: In a cutting insert and a milling tool, where the cutting insert is to be on-edge mounted to the tool, the cutting insert includes a polygonal body of wear resistant material. The body includes a first side surface and a second side surface opposing one another and therebetween a number of end surfaces. The intersection of two end surfaces form a cutting edge at a corner portion. The first side surface is substantially planar and the second side surface connects to raised portions at corner portions. The first side surface is greater than the second side surface.

Abstract: The present invention relates to an indexable cutting insert for an end mill for machining of contours in a workpiece and to a milling tool. The cutting insert is asymmetrical in respect of a line through a hole in the cutting insert. The cutting insert comprises two cutting edge portions. Each cutting edge portion comprises a substantially straight cutting edge and a curved cutting edge along respective intersecting lines between a clearance surface and a rake face. The curved cutting edges have different lengths. The cutting insert has a bottom side and a first and a second opposite corner. The second corner is defined in plane view by a radius that is greater than, preferably at least twice as great as a radius of the first corner.

Abstract: The present invention relates to an indexable cutting insert for an end mill for machining of contours in a workpiece and to a milling tool. The cutting insert is asymmetrical in respect of a line through a hole in the cutting insert. The cutting insert includes two cutting edge portions. Each cutting edge portion comprises of a substantially straight cutting edge and a curved cutting edge along respective intersecting lines between a clearance surface and a chip surface. The curved cutting edges have different lengths. The cutting insert includes recesses in a bottom side of the cutting insert. The recesses are arranged on both sides of and at different distances from the hole of the cutting insert.