Abstract: A froth flotation method and apparatus for the recovery of ultra-fine constituent are provided. The apparatus includes a flotation column having a drain for withdrawing tailings and underflow and an overflow for recovering the selected ultra-fine constituent. A mechanism is provided for delivering a wash medium to an upper portion of the column as well as for delivering diffuse air to a lower portion of the column. A slurry including the constituent to be recovered is received and conditioned within a tank that is connected by means of a feed line to the column. Additionally, a mechanism is provided for dissolving air in the slurry in the conditioning tank. Further, one or two matrixes may be mounted across the flotation column to further improve recovery.

Abstract: A method of separating a solid-liquid suspension (e.g. an aqueous coal suspension, a suspension of clay in oil) by concurrently subjecting the suspension to the action of a sonic or ultrasonic field and an electrical field so as to remove the liquid from the suspension. The suspension is moved into a solid-liquid separation chamber between opposing electrodes one of which is permeable to the liquid. The sonic or ultrasonic field is then applied to the suspension concurrently with the electrical field, at a frequency and amplitude adapted to cause the liquid to separate from the suspension particles. The concurrently applied electrical field between the electrodes causes the particles to migrate away from the permeable electrode and liquid to migrate toward the permeable electrode. The liquid is then removed through the permeable electrode.

Abstract: A two-step method for separating mineral grains from their ores is practised by first applying a shock discharge directly through the ore sample producing shock waves emanating from along the discharge path and reflected shock waves (tension waves) from grain boundaries and other discontinuities in the ore, such tension waves resulting in tensile stresses in the ore greater than the strength of the boundary or discontinuity whereby to gross spall the sample generally along the discharge path and to microfracture the region near the discharge path. The second step comprises comminuting the microfractured ore by impact or non-impact means to further reduce the ore generally along microfractures wherein considerably less energy is expended in the second step than would be required to reduce the ore to the same condition without the first step.

Abstract: The present invention is directed to silicon carbide whisker recovery from a mixture of silicon carbide whiskers and carbonaceous silicon carbide particles. The invention involves shredding the mixture down to a specified particle size, dispersing the mixture in water to form an aqueous mixture, agitating the aqueous mixture, adding surface active reagents to the aqueous mixture, agitating the resulting water-reagent mixture, subjecting the water-reagent mixture to froth flotation having at least three stages, removing tailings therefrom containing water and silicon carbide whiskers and removing float therefrom containing reagents and carbonaceous silicon carbide particles, performing a solid-liquid separation on the tailings and the float, thereby obtaining from the aqueous solution the desired silicon carbide whiskers and obtaining from the reagent solution a carbonaceous silicon carbide particle product.

Abstract: The present invention is directed to silicon carbide whisker recovery from a mixture of silicon carbide whiskers and carbonaceous silicon carbide particles. The invention involves shredding the mixture down to a specified size, dispersing the mixture in water to form an aqueous mixture, agitating the aqueous mixture, mixing the aqueous mixture with an immiscible organic solvent which is lighter than water, agitating the resulting water-organic solvent mixture, allowing the organic solvent and its contents to rise above the water and its contents, separating the two liquid phases into an organic solvent phase and an aqueous phase and, lastly, performing a solid-liquid separation on each of the two phases, thereby obtaining from the aqueous solution the desired silicon carbide whiskers and obtaining from the organic solvent solution a carbonaceous silicon carbide particle product.

Abstract: Metal beads, e.g., magnesium beads, or Mg alloy beads, having a high degree of rotundity, and having a thin coating of sludge or slag ingredients, are recovered from entrapment in a friable contiguous material of sludge or slag material by (a) a primary milling of the friable matrix in a hammer mill or impact mill, (b) screening the material to collect the desired particle sizes, (c) attriting the material in a secondary milling operation to further, and gently, grind sludge material from around the beads, and (d) separating the rotund beads from the pulverized matrix material by using a shape-classifier, such as a slanted shaker table. The material may be treated beforehand by melting the metal-containing sludge or slag, adding a flux or emulsifier material with stirring to cause dispersion of the metal into a relatively narrow particle size range and then freezing the molten mixture. The invention is especially useful in the case of Mg beads, since Mg beads are malleable and pyrophoric.